molex 207129 Series Manual
Hand crimp tool 4a type
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Also See for 207129 Series:
- Application tooling specification sheet (16 pages) ,
- Specification sheet (12 pages) ,
- Manual (10 pages)
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Hand Tool for Appli-Mate RAST5 Connectors
Modular Crimp Head
Order No. 63827-6370
FEATURES
A full cycle ratcheting hand tool ensures complete terminations
Ergonomically designed soft handles
Wire gripping comb holds wires in place before termination
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be used in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700)
Modular Crimp Head can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-
0250 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
SCOPE
Products: Appli-Mate RAST5 connectors, 1 – 12 circuits, 0.38mm² – 1.5mm² wires.
90833, 91338, 91777, 91778, 91886, 93052, 93057, 93213
90835, 91247, 91779, 92000, 93210, 93396
Connector Series
90833-0001 90833-0002 90833-0003 90833-0004 90833-0005 90833-0006 90833-0007 90833-0008 90833-0009 90833-0010
90833-0011 90833-0012 90833-0013 90833-0014 90833-0015 90833-0016 90833-0017 90833-0018 90833-0019 90833-0020
90833-0021 90833-0022 90833-0025 90833-0026 90833-0027 90833-0028 90833-0032 90833-0047 90833-0048 90833-0050
90833-0051 90833-0052 90833-0053 90833-0054 90833-0056 90833-0057 90833-0058 90833-0059 90833-0060 90833-0061
90833-0062 90833-0063 90833-0064 90833-0065 90833-0066 90833-0068 90833-0069 90833-0500 90833-0501 90833-0502
90833-0503 90833-0504 90833-0505 90833-0506 90833-0507 90833-0508 90833-0509 90833-0510 90833-0511 90833-0513
90833-0524 90833-0525 90833-0526 90833-0528 90833-0529 90833-0530 90833-0531 90833-0532 90833-0533 90833-0534
90833-0535 90833-0536 90833-0537 90833-0538 90833-0539 90833-0540 90833-0541 90833-0542 90833-0543 90833-0544
90833-1251 90833-1252 90833-1253 90833-1254 90833-1255 90833-1256 90833-1257 90833-1258 90833-1259 90833-1260
90833-1261 90833-1262 90833-1264 90833-1267 90833-1271 90833-1272 90833-1273 90833-1276 90833-1277 90833-1279
90833-1282 90833-1283 90833-1284 90833-2001 90833-2002 90833-2006 90833-2007 90833-2008 90833-2010 90833-2011
90833
90833-2012 90833-2019 90833-2023 90833-2024 90833-2025 90833-2026 90833-2027 90833-2028 90833-2029 90833-2750
90833-2751 90833-2752 90833-2764 90833-2765 90833-2773 90833-2776 90833-2777 90833-2778 90833-2779 90833-2780
90833-2781 90833-3500 90833-3501 90833-3502 90833-3503 90833-3513 90833-3514 90833-3518 90833-3520 90833-3521
90833-3522 90833-3523 90833-3524 90833-4250 90833-4251 90833-4254 90833-4255 90833-4256 90833-4261 90833-4264
90833-4266 90833-5000 90833-5001 90833-5004 90833-5010 90833-5012 90833-6000 90833-6001 90833-6005 90833-6006
90833-6007 90833-6008 90833-6023 90833-6024 90833-6025 90833-7000 90833-7001 90833-8000 90833-8001 90833-9001
90833-9002 90833-9003 90833-9004 90833-9005 90833-9006 90833-9021 90833-9022 90833-9023 90833-9024 90833-9025
90833-9026 90833-9027 90833-9028 90833-9029 90833-9101 90833-9102 90833-9103 90833-9104 90833-9105 90833-9106
90833-9201 90833-9202 90833-9203 90833-9204 90833-9205 90833-9206 90833-9301 90833-9302 90833-9303 90833-9304
90833-9305 90833-9306 90833-9401 90833-9402 90833-9403 90833-9404 90833-9405 90833-9501 90833-9502 90833-9503
90833-9504 90833-9601 90833-9602 90833-9603 90833-9701 90833-9702 90833-9703 90833-9704 90833-9705 90833-9801
90833-9901
90835
90835-0001 90835-0003 90835-0019 90835-0034 90835-0035 90835-0036 90835-0037 90835-0038 90835-0039 90835-0040
Doc No: ATS-6382763HM
Revision: A
Application Tooling
Specification Sheet
Connector Series
91954
Customer to cut off connector from molded chain
Contact Molex about approved AWG wires for these products
Release Date: 10-01-14
Revision Date: 10-01-14
Wire Size
Connector Order No.
mm²
See table below
0.38
See table below
0.5 – 0.75
See table below
1.0 – 1.5
Assembly Order Number
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63827-6300
Insulation Diameter
mm
In.
1.3 – 1.5
0.051 – 0.059
2.0 – 2.5
0.078 – 0.098
2.65 – 3.10 0.104 – 0.122
Page 1 of 9
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Related Manuals for molex 207129 Series
Summary of Contents for molex 207129 Series
- Page 1 1.0 – 1.5 2.65 – 3.10 0.104 – 0.122 Customer to cut off connector from molded chain Contact Molex about approved AWG wires for these products Connector Series Assembly Order Number 90833-0001 90833-0002 90833-0003 90833-0004 90833-0005 90833-0006 90833-0007 90833-0008 90833-0009 90833-0010...
- Page 2 Hand Tool for Appli-Mate RAST5 Connectors Connector Series Assembly Order Number 90835-0041 90835-0042 90835-0043 90835-0044 90835-0045 90835-0046 90835-0047 90835-0048 90835-0057 90835-0058 90835-0500 90835-0501 90835-0502 90835-0518 90835-0519 90835-0520 90835-0521 90835-0522 90835-0523 90835-0534 90835-0536 90835-0537 90835-1251 90835-1254 90835-1268 90835-1269 90835-1273 90835-1281 90835-1283 90835-1284 90835-1285 90835-9001 90835-9002 90835-9003 90835-9004 90835-9005 90835-9006 90835-9021 90835-9022 90835-9023 90835-9024 90835-9025 90835-9026 90835-9027 90835-9101 90835-9102 90835-9103 90835-9104 91247...
- Page 3 Hand Tool for Appli-Mate RAST5 Connectors Connector Series Assembly Order Number 91954-0021 91954-0022 91954-0023 91954-0024 91954-0025 91954-0026 91954-0027 91954-0028 91954-0029 91954-0030 91954-0031 91954-0041 91954-0042 91954-0043 91954-0044 91954-0045 91954-0046 91954-0047 91954-0048 91954-0049 91954-0050 91954-0051 91954-0052 91954-0053 91954-0054 91954-0055 91954-0056 91954-0057 91954-0058 91954-0059 91954-0060 91954-0061 91954-0062 91954-0063 91954-0064 91954-0065 91954-0066 91954-0067 91954-0068 91954-0069 91954-0070 91954-0071 91954-0072 91954-0073 91954-0074 91954-0075 91954-0076 91954-0077 91954-0078 91954-0079 91954-0080 91954-0081 91954-0082 91954-0083 91954-0084 91954-0085 91954-0086 91954-0087 91954-0088 91954-0089...
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Page 4: Definition Of Terms
2. Variations in tools, connectors, wire stranding, and insulation types may affect termination height. 3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased. - Page 5 Hand Tool for Appli-Mate RAST5 Connectors SETUP Connector Preparation Trim one connector off the molded chain using a razor blade, as shown below. See Figure 2. CUT OFF FROM CHAIN UPPER HOUSING LOWER HOUSING REMOVED Figure 2 SINGLE CONNECTOR LOWER HOUSING When trimming the connector off the molded chain, be careful to not accidentally close the connector partway.
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Page 6: Operation
Hand Tool for Appli-Mate RAST5 Connectors OPERATION CONNECTOR IN PLACE TOOL NEST TABS FACE Figure 4 1. Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. 2. -
Page 7: Maintenance
2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex connectors specified for this tool. CAUTION: Molex specifications are valid only when used with Molex connectors and tooling. UNCONTROLLED COPY Doc No: ATS-6382763HM... - Page 8 Hand Tool for Appli-Mate RAST5 Connectors Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
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Page 9: Parts List
63816-0001 Locking Pin 63600-0520 Tool Head Spring 63600-0525 Handle Spring HANDLE SPRING RATCHET RELEASE LEVER Figure 8 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382763HM Release Date: 10-01-14 Page 9 of 9 Revision: A Revision Date: 10-01-14...
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