molex 207129 Series Calibration

Air powered crimp tool head
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AT2200HD Air Head Crimp Tool
Air Powered
Crimp Tool Head
Avikrimp   
InsulKrimp   

FEATURES

Quick change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA
and Military Class II
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: AviKrimp /InsulKrimp Terminals 14-16 AWG Heavy Duty, (Rings, Spades, Railroad Rings and
Test Terminals.) This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional
bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds
and indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 14 – 16 AWG
Terminal
Terminal
No.
Eng. No. (REF)
19054-0063
B-201-12HDX
19054-0066
B-201-38HDX
19054-0070
B-201-76HDX
19054-0090
B-228-06HDX
19054-0092
B-228-08HDX
19054-0094
B-228-10HDX
19054-0096
B-230-10HDX
19054-0097
B-230-14HDX
Doc. No: ATS-64005-1600
Revision: A
Wire Size (AWG)
16
14
*UL - 486 A - Terminals (copper conductors only).
2.00 – 1.30 mm²
Wire Strip
Insulation
Length
Diameter Max.
In.
mm
In.
mm
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
Release Date: 01-17-03
Revision Date: 06-25-03
Order No. 64005-1600
Engineering No. AT 2200HD
*UL - 486 A
30
50
Wire Size: 14 – 16 AWG
Terminal
Terminal
No.
Eng. No. (REF)
19054-0098
B-230-56HDX
19054-0126
B-240-38HDX
19058-0016
B-801-12HD
19058-0026
B-801-76HD
19058-0041
B-828-08HD
19058-0047
B-828-10HD
19058-0058 B-830-10HDRR 0.38 9.53
19058-0063
B-830-14HD
UNCONTROLLED COPY
2.00 – 1.30 mm²
Wire Strip
Insulation
Length
Diameter Max.
In.
mm
In.
mm
0.31 7.94
0.25
6.35
0.31 7.94
0.25
6.35
0.38 9.53
0.23
5.72
0.38 9.53
0.23
5.72
0.38 9.53
0.23
5.72
0.38 9.53
0.23
5.72
0.25
6.22
0.38 9.53
0.23
5.72
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 14 – 16 AWG 2.00 –...
  • Page 2 AT2200HD Air Head Crimp Tool Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Wire Size: 14 – 16 AWG 2.00 – 1.30 mm² Wire Strip Insulation Wire Strip Insulation Terminal Terminal Terminal Terminal Length Diameter Max. Length Diameter Max. Eng.
  • Page 3 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.
  • Page 4 AT2200HD Air Head Crimp Tool PARTS LIST Item Order No Description Quantity 64005-1600 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-1675 Locator Assembly 64001-1670 Tooling Kit Tooling Kit Only 64001-1602 Conductor Punch 64001-1601 Conductor Anvil 64001-1606 Insulation Punch 64001-1505 Insulation Anvil 4 mm Dia.
  • Page 5 AT2200HD Air Head Crimp Tool Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 30 Long Freedrive Pan Head Screw 3/16”...
  • Page 6 Technician _______________________- Date of Calibration __________________- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No: ATS-64005-1600 Release Date: 01-17-03 Page 6 of 6...

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Avikrimp insulkrimp at 2200hd64005-1600

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