molex 207129 Series Manual

Air powered crimp tool head
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Air Crimp Tool Head
Air Powered
Crimp Tool Head

FEATURES

Quick-change tool head for the 19279-0001 (AT-200)
3-nested tool eliminates the need for additional tools
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of
the three nests
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping

SCOPE

Products: 2.13mm (.084") Diameter Solid Pin and Socket Male Terminals and Female Connector Terminals for 14–
20 AWG. This tool head is intended for use in the 19279-0001 (AT-200) either hand held or with optional
bench adapter 19078-0307 (ATBA) and foot switch.
Terminal Series No.

Conditions

After crimping, the conductor profile should measure the following. See notes on page 2.
Note:
It may be required to run 18 AWG terminals with pressure setting at 120 PSI on the regulator.
Terminal Series No.
42023
42024
Doc No: ATS-640073500
Revision: B
Application Tooling
Specification Sheet
Wire Size
AWG
mm²
42023
14-20
2.00-0.50
42024
14-20
2.00-0.50
Crimp Height
Wire Size
(REF)
mm
2
mm
AWG
14
2.00 1.55-165 .061-.065 2.70
16
1.30 1.40-1.50 .055-.059 2.50
18
0.80 1.30-1.40 .051-.055 2.20
20
0.50 1.30-1.40 .051-.055 2.20
14
2.00 1.55-165 .061-.065 2.70
16
1.30 1.40-1.50 .055-.059 2.50
18
0.80 1.30-1.40 .051-.055 2.20
20
0.50 1.30-1.40 .051-.055 2.20
Release Date: 06-08-04
Revision Date: 07-05-06
Insulation Diameter
mm
In.
1.52-3.30
.060-.130
3.96-5.53
1.52-3.30
.060-.130
3.96-5.53
Punch Width
Pull Force Minimum
(Ref)
In.
mm
In.
N
3.20
222.4
3.20
133.4
2.80
88.9
2.80
57.8
3.20
222.4
3.20
133.4
2.80
88.9
2.80
57.8
UNCONTROLLED COPY
Order No. 64007-3500
Strip Length
mm
In.
.156-.218
.156-.218
Profile
Lb.
A
B
C
50.00
X
30.00
X
20.00
X
13.00
X
50.00
X
30.00
X
20.00
X
13.00
X
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 Air Crimp Tool Head Air Powered Crimp Tool Head Application Tooling Specification Sheet Order No. 64007-3500 FEATURES Quick-change tool head for the 19279-0001 (AT-200) 3-nested tool eliminates the need for additional tools A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the three nests Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping SCOPE...
  • Page 2 12.7mm (1/2”) so the insulation grips on the terminal do not grip the insulation on the wire or the conductor. Refer to the Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing.
  • Page 3 Hand held crimping tools are intended for low volume, prototyping, or repair requirements only. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY...
  • Page 4 Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64007-3500 Crimp Tool Head Figure 5 64005-0130 Basic Air Tool Head 63811-3575 Locator Assembly 63811-3570 Tooling Kit Tooling Kit Only Conductor Punch Conductor Anvil Insulation Punch Insulation Anvil 4.08 Dia. by 10mm Long Dowel Pins 4.08 Dia.
  • Page 5 Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0130 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 20 Long Freedrive Pan Head Screw M4 by 25 Long Freedrive Pan Head Screw 3/16”...
  • Page 6 Technician -------------------- Date of Calibration -------------------- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-640073500 Release Date: 06-08-04 Page 6 of 6...

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64007-3500

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