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molex 207129 Series Specification

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Hand Crimp Tool for MX150 Cable Seal Crimp Terminals
Order Number
63819-9300
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: MX150 Cable Seal Blade and Receptacle Crimp Terminals, 0.50mm
Terminal
Series No.
34080-0003
34080
34080-1003
34081
34081-2005
34083
34083-2003
34751
34751-0003
34783
34783-0003
DEFINITION OF TERMS (BLADE)
BELL MOUTH
CUT-OFF
TAB
Doc. No: ATS-638199300
Revision: D
Application Tooling Specification
Terminal Order No.
34080-0106
34080-0206
34080-1106
34080-1206
34081-4003
34081-3005
34081-5003
34083-3003
34751-1003
34783-1003
See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-126A1(metric) and JASO D 611(AVSS)
INSULATION
CRIMP
STRIP LENGTH
CONDUCTOR BRUSH
CONDUCTOR CRIMP
Release Date: 11-30-09
Revision Date: 07-22-20
Wire Size and Type
Insulation Diameter
AWG
mm²
mm
TXL-22
—
1.50-1.65
—
ISO 0.50
1.40-1.60
—
AVSS 0.50
1.60-1.70
TXL-22
—
1.50-1.65
—
ISO 0.50
1.40-1.60
—
AVSS 0.50
1.60-1.70
TXL-22
—
1.50-1.65
—
ISO 0.50
1.40-1.60
—
AVSS 0.50
1.60-1.70
TXL-22
—
1.50-1.65
—
ISO 0.50
1.40-1.60
—
AVSS 0.50
1.60-1.70
TXL-22
—
1.50-1.65
—
ISO 0.50
1.40-1.60
—
AVSS 0.50
1.60-1.70
TERMINAL WIDTH NOT TO EXCEED
2.65mm AFTER CRIMPING
THIS AREA
SEAL
WIRE
SEAM
UNCONTROLLED COPY
Type 4D
2
metric and 22 AWG.
Strip Length
In.
mm
In.
.059-.065
.055-.063
.063-.067
.059-.065
.055-.063
.063-.067
.059-.065
5.15
.203
.055-.063
.063-.067
.059-.065
.055-.063
.063-.067
.059-.065
.055-.063
.063-.067
BEND UP
ROLL
TWIST
BEND DOWN
Page 1 of 9

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Order Number 63819-9300 Application Tooling Specification Type 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals DEFINITION OF TERMS (RECEPTACLE) TERMINAL WIDTH NOT TO EXCEED INSULATION 2.62mm AFTER CRIMPING CRIMP BEND UP THIS AREA ROLL TWIST STRIP LENGTH SEAL BELL MOUTH BEND DOWN CONDUCTOR WIRE BRUSH SEAM CUT-OFF TAB CONDUCTOR CRIMP CRIMP SPECIFICATION...
  • Page 3 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Insulation Wire Size and Type Insulation Diameter Terminal Series No. Crimp Height Crimp Width mm² TXL-22 — 1.50-1.65 .059-.065 3.40-3.60 .134-.142 3.35-3.55 .132-.140 34080 — ISO 0.50 1.40-1.60 .055-.063 3.40-3.60 .134-.142 3.35-3.55 .132-.140 —...

  • Page 4: Operation

    Hand Crimp Tool for MX150 Cable Seal Crimp Terminals OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects because damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 5 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. Note A crimp height chart is provided with this manual as reference only.

  • Page 6: Maintenance

    Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Right- or Left-Handed Operation This hand tool can be converted from a right-handed application to a left-handed application. It is necessary to reverse the tooling if using the left-handed application along with the locator. Follow the steps below: 1.
  • Page 7 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 8 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools: This tool is qualified to pull force only. See the Molex website for the Quality Crimp  Handbook for more information on pull testing.

  • Page 9: Parts List

    Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: ATS-638199300...

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63819-9300