molex 207129 Series Specification Sheet

Hand crimp tool
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Hand Crimp Tool for OBD II 1.52mm (.060") Crimp Terminals
Modular Crimp Head
Order No. 63819-4770
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: OBD II 1.52mm (.060") Crimp Terminal, 0.30-0.50mm² and 20-22 AWG.
Terminal
Terminal Order No.
Series No.
Reel Form Only
57964
57964-9702
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381947HM
Revision: B
Application Tooling
Specification Sheet
Wire Size
AWG
mm²
AVS-0.3,
0.37
CAVS-0.3
22AWG
0.35
AVS-0.5,
0.56
CAVS-0.5
20AWG
0.50
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
Customer to cut off terminal from reel: 0.25mm (.010") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Release Date: 02-09-09
Revision Date: 08-11-10
Insulation Diameter
IPC/WHMA-A620
Terminal
mm
In.
mm
1.40-2.30 .055-.090 1.40-2.30 .055-.090 3.60-4.80 .142-.189
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-4700
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for OBD II 1.52mm (.060”) Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-4770 Order No. 63819-4700 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
  • Page 2: Operation

    Hand Crimp Tool for OBD II 1.52mm (.060”) Crimp Terminals ▲Insulation Crimp Note: OVERLAP FORM GEOMETRY Due to the terminal’s insulation grip design and/or PUNCH insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 –...
  • Page 3: Maintenance

    Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. UNCONTROLLED COPY Doc No: ATS-6381947HM...
  • Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 5 Hand Crimp Tool for OBD II 1.52mm (.060”) Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
  • Page 6: Parts List

    Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 x 14 LONG BHCS RATCHET RELEASE LEVER Figure 6 CRIMPING SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381947HM Release Date: 02-09-09 Page 6 of 6 Revision: B Revision Date: 08-11-10...

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63819-470063819-4770

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