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molex 207129 Series Specification Sheet

Tool kit for 14-24 awg crimp terminals
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Tool Kit for 14-24 AWG Crimp Terminals
Tool Kit
Order No. 63811-3270
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 14-24 AWG .093" Pin and Socket, Commoning Connector Terminal, Claspcon™, .125" Pin and Socket
Crimp Terminals.
Terminal
Series No.
02-09-1103 02-09-5111 39-00-0289
02-09-1104 39-00-0072 39-00-0291
1189
02-09-3102 39-00-0135 39-00-0294
02-09-3104 39-00-0288 39-00-0295
02-09-5106
02-09-2103 02-09-6110 39-00-0299
1190
02-09-4104 39-00-0106 39-00-0301
02-09-6106 39-00-0297
02-09-2118 02-09-6126 39-00-0304
1380
02-09-2119 39-00-0302 39-00-0306
02-09-6123
02-09-1118 39-00-0307 39-00-0313
02-09-1119 39-00-0308 39-00-0314
1381
02-09-5133 39-00-0310 40-01-1191
02-09-5142
05-02-0048
1457-1
05-02-0057
1457-2
05-02-0050
1881-2
02-08-1102
1973
02-09-8104
1973-2
02-09-8109
2046
18-12-2222
2047
18-12-1222
Doc No: ATS-6381132HM Release Date: 11-07-03
Revision: G
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece
05-02-0047
05-02-0056
05-02-0058
05-02-0049
Revision Date: 10-04-10
Wire Size
AWG
mm²
Reel
14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150
14-20 2.08-0.52 1.65-4.06 .065-.160 3.30-3.80 .130-.150
18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150
18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150
18-22 0.82-0.32 1.55-2.59 .061-.102 3.30-3.80 .130-.150
14-16 2.08-0.82 3.56 Max. .140 Max. 3.30-3.80 .130-.150
16-24 1.31-0.32 3.51 Max. .138 Max. 3.30-3.80 .130-.150
18-22 0.82-0.32 3.51 Max. .138 Max. 3.30-3.80 .130-.150
14-18 2.08-1.31 4.06 Max. .160 Max. 3.30-3.80 .130-.150
16-18 2.08-1.31 3.05 Max. .120 Max. 3.30-3.80 .130-.150
16-18 2.08-1.31 3.05 Max. .120 Max. 3.30-3.80 .130-.150
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63811-3200
Insulation Diameter
Strip Length
mm
In.
mm
TYPE 2C
In.
Page 1 of 11

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for 14-24 AWG Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-3270 Order No. 63811-3200 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles  Precisely designed crimping profiles with simple contact positioning ...

  • Page 2: Definition Of Terms

    Tool Kit for 14-24 AWG Crimp Terminals Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Loose Piece mm² Reel 2273 02-09-1123 02-09-1140 18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150 2282 18-09-2804 18-09-2807 14-18 2.08-0.82 3.56 Max. .140 Max. 3.60-4.10 .140-.160 4272 02-09-1149 18-22 0.82-0.32 1.52-3.05 .060-.120 3.30-3.80 .130-.150...
  • Page 3 Tool Kit for 14-24 AWG Crimp Terminals Conductor Crimp Conductor Pull Force Hand Tool Wire Size Profile Height (REF) Crimp Width (Ref) Minimum Terminal Series No. Locator 0.82 1.23-1.33 .049-.052 1.70 .067 111.3 25.00 1457-1 0.52 1.23-1.33 .049-.052 1.70 .067 66.8 15.00 0.32...

  • Page 4: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 5: Operation

    Tool Kit for 14-24 AWG Crimp Terminals OPERATION FRAME Open the tool by squeezing the handles together, at the end of the closing stroke, the SWING OPEN ratchet mechanism will release the handles, and the hand tool will spring open. TERMINAL Crimping Terminals LOCATOR...

  • Page 6: Maintenance

    Tool Kit for 14-24 AWG Crimp Terminals Crimping Terminals without a Locator TERMINAL FLUSH WITH  INSULATION TOOLING 1. With the hand tool in the open position, select the proper profile. 2. Position the terminal in the proper profile; partially close the hand tool until the terminal is held in place.

  • Page 7: Warranty

    Tool Kit for 14-24 AWG Crimp Terminals 4. Wipe excess oil from hand tool, particularly from crimping area. Oil Figure 7B transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5. When tool is not in use, keep the handles closed to prevent objects from becoming LUBRICATION lodged in the crimping dies, and store the...
  • Page 8 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 9 Tool Kit for 14-24 AWG Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-3270 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 10: Hand Tool Parts List

    Tool Kit for 14-24 AWG Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-3270 Tool Kit with Locator 63811-3275 Locator #1-Black 63811-3276...

  • Page 11: Power Head Parts List

    Power Crimp Head 63811-3270 63811-3270 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381132HM Release Date: 11-07-03 Page 11 of 11 Revision: G Revision Date: 10-04-10...

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