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molex 207129 Series Specification Sheet

Hand crimp tool
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Tool Kit for Pico-SPOX™ Crimp Terminals
Tool Kit
Order No. 63811-6470
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 1.50mm (.059") Pico-SPOX™ Crimp Terminal, Female, 24-30 AWG.
Terminal Order No.
Terminal
Series No.
Available in Reel form only
87421
87421-0000
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
Doc No: ATS-6381164HM Release Date: 06-19-06
Revision: C
Application Tooling
Specification Sheet
Wire Size
AWG
mm²
24
0.20
26-30
0.12-0.05
Customer to cut off terminal from reel: 0.29mm (.011") maximum Cut-off Tab.
See Conditions on page 2.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Revision Date: 10-06-10
Insulation Diameter
Wire Type
Maximum
AWG
Type
mm
24
UL1061
1.15
26
UL1061
28
UL1061
1.00
30
UL1571
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63811-6400
Strip Length
In.
mm
.045
1.05-1.54
.041-.061
.039
1.05-1.54
.041-.061
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 9
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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Pico-SPOX™ Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-6470 Order No. 63811-6400 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value Must exceed the Minimum pull force specifications listed this page. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Pico-SPOX™ Crimp Terminals POWER CRIMP HEAD LIFT UP ON PUNCHES THE LOCATOR M4 X 18 LONG BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT Figure 1 SWING ANVILS LOCATOR Figure 2 OPEN Locator Installation and Removal Follow the steps below to install or replace the locator.
  • Page 4 Tool Kit for Pico-SPOX™ Crimp Terminals Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Swing the terminal locator away from the crimp tool shown in WIRE STOP Figure 4. Gently press on the locator to open the wire stop. WIRE Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position.

  • Page 5: Maintenance

    Tool Kit for Pico-SPOX™ Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, Figure 7B the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Pico-SPOX™ Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-6470 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Pico-SPOX™ Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-6470 Tool Kit with Locator 63811-6475 Locator (only) LOCATOR ONLY WITH TOOL KIT...

  • Page 9: Power Head Parts List

    Power Crimp Head 63811-6470 63811-6470 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381164HM Release Date: 06-19-06 Page 9 of 9 Revision: C Revision Date: 10-06-10...

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63811-640063811-6470

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