molex 207129 Series Application Tooling Specification Sheet

Hand crimp tool for cluster block terminal
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Hand Crimp Tool For Cluster Block Terminal
Order Number
63825-0200

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is IPC/WHMA-A-620 Class 2 compliant as indicated
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: Cluster Block Terminal for 18 AWG UL Style 5048 Wire.
Terminal
Terminal Order No.
Series No.
Reel Form Only
57920
57920-6002
Note: This terminal will accommodate the UL Style 5048 wire.
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Customer to cut off terminal from reel: 0.40mm (.016") maximum cut-off tab.

DEFINITION OF TERMS

BRUSH
LENGTH
Doc No: ATS-638250200
Revision: B
Application Tooling Specification
Wire Size
AWG
mm²
18
0.82
BELL MOUTH
STRIP
Release Date: 02-08-12
Revision Date: 09-03-20
Insulation Diameter
IPC/WHMA-A620 (1)
mm
In.
2.30-2.45
.091-.097
2.15-2.45
INSULATION
CRIMP
CUT-OFF TAB
UNCONTROLLED COPY
Strip Length
Terminal (2)
Insulation Range
mm
In.
mm
.085-.097
5.00-5.50
WIRE
SEAM
CONDUCTOR
CRIMP HEIGHT
TYPE 4D
In.
.197-.217
Page 1 of 7

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool For Cluster Block Terminal Order Number 63825-0200 Application Tooling Specification TYPE 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 3.50 .138 107.8 24.25 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp.
  • Page 3 Hand Crimp Tool For Cluster Block Terminal OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open. See Figure 1. LOCATOR Crimping Terminals IN DOWN...
  • Page 4 Hand Crimp Tool For Cluster Block Terminal 9. Visually inspect the crimped terminal for proper crimp WIRE location. 10. On some large O.D. wires, it may not be possible to insert the wire with the tool partially closed. Those wires should be inserted with the hand tool in the open position.
  • Page 5 Hand Crimp Tool For Cluster Block Terminal MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: LUBRICATION POINTS 1. Remove dust, moisture and other contaminants with a clean brush or a (BOTH SIDES) soft, lint-free cloth.
  • Page 6 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-638250200...

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63825-0200

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