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molex 207129 Series Specification Sheet

Tool kit for 5.77mm (.227") crimp terminal, pin
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Tool Kit for 5.77mm (.227") Crimp Terminal, Pin
Tool Kit
Order No. 63811-5870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: 5.77mm (.227") Crimp Terminal, Pin, 14-18 AWG.
Terminal Series No.
84524
84525
84590
Doc No: ATS-6381158HM Release Date: 02-20-07
Revision: G
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel form only
84524-0012
84524-0018
84525-0025
84525-0046
84590-0021
84590-0030
84590-0024
84590-0036
84590-0027
84590-0039
Customer to cut off terminal from reel: 0.50mm (.020") maximum Cut-off Tab.
Revision Date: 05-24-11
Wire Size
Insulation Diameter
AWG
mm²
mm
14
2.09
3.30-3.81
.130-.150
16
1.33
2.92-3.30
.115-.130
18
0.82
2.41-2.92
.095-.115
14
2.09
3.30-3.81
.130-.150
16
1.33
2.92-3.30
.115-.130
18
0.82
2.41-2.92
.095-.115
14
2.09
3.30-3.81
.130-.150
16
1.33
2.92-3.30
.115-.130
18
0.82
2.41-2.92
.095-.115
UNCONTROLLED COPY
TYPE 4C
Hand Crimp Tool
Order No. 63811-5800
Strip Length
in
mm
in
4.45
.175
4.45
.175
4.45
.175
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for 5.77mm (.227") Crimp Terminal, Pin TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-5870 Order No. 63811-5800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Definition Of Terms

    Tool Kit for 5.77mm (.227") Crimp Terminal, Pin DEFINITION OF TERMS STRIP LENGTH BELL MOUTH CONDUCTOR BRUSH BEND UP ROLLING TWISTING WIRE CONDUCTOR CRIMP BEND CUT-OFF DOWN SEAM CRIMP SPECIFICATION Bell Mouth Bend up Bend down Twist Roll Conductor Brush Terminal Series No.

  • Page 3: Installation

    Tool Kit for 5.77mm (.227") Crimp Terminal, Pin CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION POWER CRIMP HEAD LIFT UP ON THE LOCATOR...

  • Page 4: Operation

    Tool Kit for 5.77mm (.227") Crimp Terminal, Pin OPERATION Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. HANDLE WIRE AGAINST OPEN WIRE STOP TERMINAL...

  • Page 5: Maintenance

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for 5.77mm (.227") Crimp Terminal, Pin HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63811-5870 Tool Kit with Locator 63811-5573 Locator Base 63811-5675 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY...

  • Page 8: Power Head Parts List

    Power Crimp Head 63811-5870 63811-5870 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381158HM Release Date: 02-20-07 Page 8 of 8 Revision: G Revision Date: 05-24-11...

This manual is also suitable for:

63811-587063811-5800

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