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molex 207129 Series Manual

Type 4d hand crimp tool for 2.00mm (.079") pitch igrid wire-to-board crimp terminal
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Hand Crimp Tool for 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal
Order Number
63819-2400

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is IPC/WHMA-A-620 Class 2 compliant as indicated
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal, 26-28 AWG.
Terminal Series
No.
501648
503095
●

DEFINITION OF TERMS

BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed
in the scope.
Doc No: ATS-638192400
Revision: B
Application Tooling Specification
Terminal Order No.
Loose
●
Reel
501648-1100
501648-1000
503095-2200
503095-3200
503095-4200
Customer to cut off terminal from reel: 0.25mm (.010") maximum cut-off tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 09-17-08
Revision Date: 02-04-20
Wire Size
Insulation Diameter
AWG
mm²
mm
26-28
0.13-0.08
0.85-1.40
26-28
0.85-1.40
—
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
Strip Length
In.
mm
.033-.055 2.10-2.50 .082-.098
.033-.055 1.30-1.80 .051-.071
BEND UP
ROLL
TWIST
BEND
DOWN
Type 4D
In.
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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal Order Number 63819-2400 Application Tooling Specification Type 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 — OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects because damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 3 Hand Crimp Tool for 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal 5. Close the tool handle until the first ratchet position engages. TOOLING PARTIALLY CLOSED See Figure 4. 6. Insert the properly stripped wire through the terminal and PARTIALLY against the locator. See Figure 5. CLOSE HANDLE 7.
  • Page 4 Hand Crimp Tool for 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal Locator Replacement Follow the steps below to remove and install the locator: 1. Open the hand crimp tool. LOCATOR 2. Squeeze gently on the lower area shown in Figure 7A with your thumb SQUEEZE and index finger.
  • Page 5 Hand Crimp Tool for 2.00mm (.079") Pitch iGrid Wire-to-Board Crimp Terminal MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth.
  • Page 6 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only.
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-638192400...

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63819-2400

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