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molex 207129 Series Manual

Tool kit for sabre flat blade crimp terminal
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Tool Kit for Sabre™ Flat Blade Crimp Terminal
Tool Kit
Order No. 63811-7270
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Sabre™ Flat Blade Crimp Terminal, 14-18 AWG.
Terminal
Series No.
43178-1001
43178
43178-1002
43374
43374-0001
43375
43375-0001
DEFINITION OF TERMS
ROLLING
TWISTING
Doc No: ATS-6381172HM Release Date: 02-12-07
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Available in Reel form only
43178-1003
43178-5002
43178-5001
43178-5003
Customer to cut off terminal from reel: 0.30mm (.012") maximum Cut-Off Tab.
BEND UP
BEND
DOWN
Revision Date: 09-09-10
Wire Size
AWG
mm²
18
0.80
2.36-3.56
14-18
2.00-0.80
2.36-3.56
14-18
2.00-0.80
2.36-3.56
See Conditions on Page 2.
STRIP LENGTH
BRUSH
CUT-OFF TAB
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63811-7200
Insulation Diameter
Strip Length
mm
in
mm
.093-.140
3.96-5.54
.093-.140
3.96-5.54
.093-.140
3.96-5.54
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
INSULATION CRIMP
▲SEE NOTE
CONDUCTOR
CRIMP
SEAM
TYPE 4C
in
.156-.218
.156-.218
.156-.218
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Sabre™ Flat Blade Crimp Terminal TYPE 4C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-7270 Order No. 63811-7200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Sabre™ Flat Blade Crimp Terminal 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1. POWER CRIMP HEAD LIFT UP ON THE LOCATOR PUNCHES M4 X 18 LONG BHCS...
  • Page 4 Tool Kit for Sabre™ Flat Blade Crimp Terminal CONDUCTOR Crimping Terminals INSULATION PUNCH 1. Select the desired terminal listed in the preceding PUNCH charts. WIRES AGAINST 2. Swing the terminal locator away from the crimp tool LOCATOR STOP shown in Figure 3. Some terminals with large insulation grips may interfere with the crimp tooling LOCATOR WIRE...

  • Page 5: Maintenance

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Tool Kit for Sabre™ Flat Blade Crimp Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1000 Hand Crimp Frame (Long) 63811-7270 Tool Kit with Locator 63811-5573 Locator Base 63811-7275 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY...

  • Page 8: Power Head Parts List

    Power Crimp Head 63811-7270 63811-7270 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 11 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381172HM Release Date: 02-12-07 Page 8 of 8 Revision: C Revision Date: 09-09-10...

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63811-7200710-6518

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