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molex 207129 Series Specification Sheet

Air powered crimp tool head
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AT5757-CC Air Crimp Tool Head
Air Powered
Crimp Tool Head
Insulkrimp   
FEATURES
Quick change tool head for the 19279-0001 (AT-200)
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
Products: Insulkrimp Male and Female Fully Insulated Quick Disconnect, Perma-Seal Female Quick
Disconnect 18–22 AWG Conductor Crimp only. This tool head is intended for use in the 19279-0001 (AT-200)
either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical
properties of the crimped connections. The following charts show the UL
specifications for various wire sizes. The tensile strength is shown in pounds
and indicates the minimum acceptable force to break or separate the terminal
from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal
Terminal
No.
Eng. No. (REF)
19003-0001
AA-2201
19003-0005
AA-2201VN
19003-0008
AA-2201X
19003-0011
AA-2202
19003-0014
AA-2202X
19003-0017
AA-2203
19003-0021
AA-2203X
19003-0024
AA-2204
19003-0027
AA-2204X
Doc. No. ATS-640050700
Revision: C
Application Tooling
Specification Sheet
Wire Strip
Insulation
Length
Diameter Max.
In.
mm
In.
mm
0.234 5.953 0.135
3.429
0.234 5.953 0.135
3.429
0.234 5.953 0.230
5.842
0.234 5.953 0.135
3.429
0.234 5.953 0.230
5.842
0.234 5.953 0.135
3.429
0.234 5.953 0.230
5.842
0.234 5.953 0.135
3.429
0.234 5.953 0.230
5.842
Release Date: 12-11-02
Revision Date: 01-24-11
Order No. 64005-0700
Engineering No. AT 5757-CC
Wire Size (AWG)
*UL – 310 – Quick Disconnects
Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²
Terminal
Terminal
No.
Eng. No. (REF)
19003-0030
AA-2205
19003-0033
AA-2205X
19003-0036
AA-2213
19003-0038
AA-2214
19023-0053
AA-2207X
19164-0012
SAA-2140
19276-0002
AA-2201-LIF
UNCONTROLLED COPY
*UL - 310
22
8
20
13
18
20
Wire Strip
Insulation
Length
Diameter Max.
In.
mm
In.
mm
0.234 5.953 0.135
3.429
0.234 5.953 0.230
5.842
0.234 5.953 0.135
3.429
0.234 5.953 0.135
3.429
0.250 6.350 0.260
6.604
0.203 5.159
0.234 5.953 0.135
3.429
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 – 0.35 mm²...
  • Page 2 Figure 3 Figure 2 4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer. 5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw and insert a 3/32 hex wrench (supplied) into the bottom of the lower die.
  • Page 3 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.
  • Page 4 AT5757-CC Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64005-0700 Crimp Tool Head Figure 5 64005-0000 Basic Air Tool Head 64001-0475 Locator Assembly 64001-0770 Tooling Kit Tooling Kit Only 64001-0702 Conductor Punch 64001-0701 Conductor Anvil 64001-0712 Insert Punch 64001-0711 Insert Anvil 4mm Diameter by 5.0mm Long Roll Pins...
  • Page 5 AT5757-CC Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 6 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long. Freedrive Pan Head Screw M4 by 30 Long Freedrive Pan Head Screw 3/16”...
  • Page 6 Technician _______________________ Date of Calibration __________________ Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No. ATS-640050700 Release Date: 12-11-02 Page 6 of 6...

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