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molex 207129 Series Specification

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Hand Crimp Tool for MX150 Cable Seal Crimp Terminals
Order Number
63819-9000
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: MX150 Cable Seal Blade and Receptacle Crimp Terminals, 1.50mm
Terminal
Series No.
34080-1001
34080
34080-0001
34081-2003
34081
34081-4001
34083
34083-2001
34751
34751-0001 34751-1001
34783
34783-0001
DEFINITION OF TERMS (BLADE)
BELL MOUTH
CUT-OFF
CONDUCTOR CRIMP
TAB
Doc. No: 638199000
Revision: D
Application Tooling Specification
Terminal Order No.
34080-1102
34080-1202
34080-0202
34080-0102
34081-3003
34081-5001
34083-3001
34783-1001
See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), and M1L-126A1(metric)
INSULATION CRIMP
STRIP LENGTH
CONDUCTOR BRUSH
Release Date: 11-10-09
Revision Date: 07-22-20
Wire Size and Type
Insulation Diameter Strip Length
AWG
mm²
mm
TXL-16
—
2.18-2.34
—
ISO 1.50
2.20-2.40
TXL-16
—
2.18-2.34
—
ISO 1.50
2.20-2.40
TXL-16
—
2.18-2.34
—
ISO 1.50
2.20-2.40
TXL-16
—
2.18-2.34
—
ISO 1.50
2.20-2.40
TXL-16
—
2.18-2.34
—
ISO 1.50
2.20-2.40
TERMINAL WIDTH NOT TO EXCEED
2.65mm AFTER CRIMPING
THIS AREA
SEAL
WIRE
SEAM
UNCONTROLLED COPY
Type 4D
2
metric and 16 AWG.
In.
mm
In.
.086-.092
.087-.094
.086-.092
.087-.094
.086-.092
6.00
.236
.087-.094
.086-.092
.087-.094
.086-.092
.087-.094
BEND UP
ROLLING
TWISTING
BEND DOWN
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Order Number 63819-9000 Application Tooling Specification Type 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals DEFINITION OF TERMS (RECEPTACLE) TERMINAL WIDTH NOT TO EXCEED 2.62mm AFTER CRIMPING INSULATION CRIMP BEND UP THIS AREA ROLLING TWISTING STRIP LENGTH SEAL BEND DOWN BELL MOUTH CONDUCTOR BRUSH WIRE SEAM CONDUCTOR CRIMP CUT-OFF CRIMP SPECIFICATION...

  • Page 3: Operation

    INSULATION SEAL CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimp dies. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 4 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals RELEASE LOCATOR BUTTON LOCATOR LOCATOR PUSHED THROUGH TOOLING TERMINAL LOCATOR BUTTON PUSHED IN TERMINAL Figure 3 4. Release the locator button, allowing the locator to return to the crimping position. 5. With the hand tool open, insert the properly stripped wire and seal under the punches into the lower part of the upper tooling until the wire is against the wire stop.
  • Page 5 Hand Crimp Tool for MX150 Cable Seal Crimp Terminals Locator Replacement See the parts list on the last page of this document for the proper locator order number. Follow the steps below to replace the locator: LOCATOR 1. Open the hand crimp tool. 2.

  • Page 6: Maintenance

    Hand Crimp Tool for MX150 Cable Seal Crimp Terminals MAINTENANCE It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth.
  • Page 7 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex website for the Quality Crimp Handbook for  more information on pull testing.

  • Page 8: Parts List

    Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 638199000...

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63819-9000