Related Manuals for WAGNER EvoMotion 20-30
Summary of Contents for WAGNER EvoMotion 20-30
- Page 1 Translation of the Original Operating Manual Version 11/2015 Piston Pumps Flow Rate 30 cm B_04118 II 2G IIB c T3/T4 X...
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Page 3: Table Of Contents
4.1.1 Electrical Equipment 4.1.2 Personnel Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray Devices 4.2.2 Grounding the Device 4.2.3 Product Hoses 4.2.4 Cleaning and Flushing 4.2.5 Handling Hazardous Liquids, Varnishes and Paints 4.2.6... - Page 4 TROUBLESHOOTING AND RECTIFICATION REPAIR 10.1 Repair Personnel 10.2 Mounting Materials DISPOSAL ACCESSORIES 12.1 EvoMotion 20-30 accessories 12.2 Accessories for Product Outlet 12.3 Accessories for Product Inlet 12.4 Wall Mount and Trolley SPARE PARTS 13.1 How Can Spare Parts Be Ordered? 13.2...
- Page 5 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Table of Contents 13.3.1 Reversing Valve 13.4 Fluid Section 30 13.5 Air Regulator Set for EvoMotion 20-30 13.6 Air Regulator Set for AirCoat Air 13.7 Trolley 4" 13.8 4-Wheel Trolley WARRANTY AND CONFORMITY DECLARATIONS 14.1...
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Page 6: About These Instructions
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff . -
Page 7: Languages
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: Language: Order No. Language: Order No. German 2333552 English 2333553 French 2333554 Spanish 2333556 Italian 2333555 ABBREVIATIONS IN THE TEXT Number of pieces Position Marking in the spare parts lists Order No. -
Page 8: Terminology For The Purpose Of This Manual
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal fl ushing of paint-wetted parts with fl ushing agent Staff qualifi cations Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 9: Correct Use
See Chapter 3. SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the products recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures. -
Page 10: Processible Working Materials
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL PROCESSIBLE WORKING MATERIALS Application Water-based products Solvent-based products Low viscosity (<40 sec. DIN No. 4) Medium viscosity (40 to 60 sec. DIN No. 4) High viscosity ( >60 sec. DIN No. 4) UV - sensitive products Shear sensitive products Humidity sensitive products Legend... -
Page 11: Reasonably Foreseeable Misuse
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL REASONABLY FORESEEABLE MISUSE The forms of misuse listed below may result in physical injury or property damage: coating work pieces which are not grounded; unauthorized conversions or modifi cations to the pneumatic pump; processing dry or similar coating products, e.g., powder;... -
Page 12: Identification
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defi ned in Directive 94/9/EC (ATEX 95), the device is suitable for use in potentially explosive areas. CE mark (European Communities) Explosion-proof equipment Device class II (not mining) Category 2 device (suitable for zone 1) Ex-atmosphere gas Constructional security... -
Page 13: Type Plate
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron. -
Page 14: General Safety Instructions
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences. -
Page 15: Safety Instructions For Staff
In electrostatics application: Anyone fi tted with a pacemaker must not enter the high- voltage area! 4.2.1 SAFE HANDLING OF WAGNER SPRAY DEVICES The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or fl ushing agents: Never point the spray gun at people. -
Page 16: Grounding The Device
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500. - For shut down devices, the examination can be suspended until the next start-up. -
Page 17: Cleaning And Flushing
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Make sure that the hoses are laid only in suitable places. Do not lay hoses: - in high-traffic areas, - on sharp edges, - on moving parts or - on hot surfaces. Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses are never put under pressure from the outside in any other way. -
Page 18: Handling Hazardous Liquids, Varnishes And Paints
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Only electrically conductive tanks may be used for cleaning and fl ushing agents. The tanks must be grounded. An explosive gas/air mixture forms in closed tanks. Never spray into a closed tank when using solvents for fl ushing. External cleaning When cleaning the exterior of the device or its parts, also observe the following: Disconnect the pneumatic supply line. -
Page 19: Description
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL DESCRIPTION COMPONENTS Air motor Air inlet Mounting fl ange Separating fl uid tank Product outlet Fluid section Product inlet Grounding connection Reversing valve 10 Safety valve (air motor vent) 11 Air pressure regulator 12 Ball valve 13 Air outlet to the reversing valve... -
Page 20: Protective And Monitoring Equipment
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL PROTECTIVE AND MONITORING EQUIPMENT Safety valve The air motor is fi tted with a safety valve. The safety valve has been set and sealed at the factory. In case of pressures over and above the permissible operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure. -
Page 21: Data
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL DATA 5.5.1 MATERIALS OF PAINT-WETTED PARTS Pump housing Stainless steel Piston Stainless steel Valve balls Stainless steel Valve seats Stainless steel Static seals Packings = Ultra high molecular weight polyethylene 5.5.2 TECHNICAL DATA WARNING Exhaust air containing oil! Risk of poisoning if inhaled. -
Page 22: Technical Data
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 5.5.2.1 TECHNICAL DATA Description Units EvoMotion 20-30 Pump ratio 20:1 Volume fl ow per double stroke ( cm3/cc Maximum operating overpressure 13.5 1958 Maximum possible strokes in operation /min. Maximum recommended strokes per minute in /min. -
Page 23: Measurements And Connections
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 5.5.2.2 MEASUREMENTS AND CONNECTIONS inch 4.09 108.5 4.27 25.3 7.91 134.5 G 3/8" NPS 1/4" M36x2 G 1/4" 0.31 8.27 8.15 3.15 0.28 7.17 3.15 4.17 96.5 ø 9 ø 0.35 ø 7 ø... -
Page 24: Performance Diagrams
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 5.5.3 PERFORMANCE DIAGRAMS Reading example: Stroke frequency /min Water fl ow rate l/min <gpm> EvoMotion 20-30 Stroke frequency /min bar (MPa) nl/min <psi> <scfm> 150 (15) <2176> <12.5> 120 (12) <1740> <10> 90 (9) <1305>... -
Page 25: Pressure Regulator Unit
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL PRESSURE REGULATOR UNIT Pressure regulator Ball valve Pressure gauge (air inlet pressure) Pressure gauge for AirCoat air (option) Compressed air Inlet Pressure regulator AirCoat (option) Safety and motor pressure relief valve B_04102 Ball valve positions: open 1 Open: working position. -
Page 26: Safety And Motor Pressure Relief Valve
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 5.6.1 SAFETY AND MOTOR PRESSURE RELIEF VALVE Safety valve The safety valve (10) has been factory adjusted so as to ensure that if pressure exceeds the permitted operating pressure, the valve, which is held with a spring, automatically opens and releases the excess pressure. -
Page 27: Assembly And Commissioning
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRAINING ASSEMBLY/COMMISSIONING STAFF The assembly and commissioning staff must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components. -
Page 28: Assembling The Pump
This pump can be used as part of a spraying system for Airless or Airless system AirCoat applications. Individual supplement components for this pump can be found in the WAGNER Accessories Catalogue, or can be put together with the Spraypack Confi gurator. The nozzles must be selected according to the gun instructions. In the case of spraypack orders, the pumps (1) are already pre-... -
Page 29: Ventilation Of The Spray Booth
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 6.4.1 VENTILATION OF THE SPRAY BOOTH Observe the safety instructions in Chapter 4.1.3. Operate the device in a spray booth approved for the working materials. – or – Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on. -
Page 30: Grounding
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the piston pump only with a damp cloth. Ground all device components. Ground the work pieces to be coated. WARNING Heavy paint mist if grounding is insuffi cient! Danger of poisoning. - Page 31 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Safe operation of the EvoMotion pump is only guaranteed with a ground connection. Connect all ground cables using a short and direct route. Procedure: Screw on grounding cable with eye. Clamp the grounding cable to a grounding connection on site. Ground the product (paint) tank to an on-site grounding connection.
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Page 32: Commissioning
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL COMMISSIONING Observe all safety regulations in accordance with Chapter 4 and Chapter 7.2. Emergency stop, see Chapter 7.3. Preparation Before every start-up, the following points should be observed as laid down in the operating manual: - Secure gun with safety clip. - Page 33 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Before every start-up, the following points should be observed as laid down in the operating manual: - Check the permissible pressures. - Check all connections for leaks. - Check hoses for damage. It should be ensured that the device is in the following state before carrying out any work on it: - Interrupt the air supply (2).
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Page 34: Operation
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL OPERATION TRAINING THE OPERATING STAFF The operating staff must be qualifi ed and fi t to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 35: General Rules For Making Adjustments To The Spray Gun
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ensure that the pump and suction system are always completely filled with fl ushing agent or working material. Do not spray the device empty after cleaning. -
Page 36: Emergency Stop
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL EMERGENCY STOP In the case of unforeseen occurrences the ball valve (2) should be closed immediately. Open the safety valve (10) and relieve the product-conveying parts completely of pressure via the return valve (3). B_04109... -
Page 37: Spraying
4. Slowly open the ball valve (2). 5. Set required working pressure on the pressure regulator (1). 6. Optimize the spraying results according to the data in the gun operating manual. 7. Start work process. System example EvoMotion 20-30 for the AirCoat procedure. closed open B_04112... -
Page 38: Pressure Relief/Work Interruption
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL PRESSURE RELIEF/WORK INTERRUPTION Pressure relief of the product 1. Close the spray gun. 2. Close ball valve (2). 3. Relieve the system pressure, either by opening the gun or by opening the return valve (3). -
Page 39: Basic Flushing
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL BASIC FLUSHING Before each basic fl ushing, the nozzle must be removed from the gun. The data in the gun's operating manual are to be observed. With AirCoat systems, carry out the basic fl ushing of the system without atomizing air (8). 1. -
Page 40: Filling With Working Material
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 7.6.1 FILLING WITH WORKING MATERIAL After basic fl ushing, the system can be fi lled with working material. Proceed according to Chapter 7.6, but use working material instead of fl ushing agent. - Page 41 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL...
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Page 42: Cleaning And Maintenance
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit. -
Page 43: Decommissioning And Cleaning
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 8.1.3 DECOMMISSIONING AND CLEANING The device should be cleaned for maintenance purposes. Ensure that no remaining product dries on and sticks to the device. 1. Carry out work interruption Chapter 7.5. 2. Carry out basic fl ushing in accordance with Chapter 7.6. -
Page 44: Maintenance
After maintenance - Commissioning in accordance with Chapter 6.6. According DGUV regulation 100-500: - The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months. -
Page 45: Regular Maintenance Work
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 8.2.3 REGULAR MAINTENANCE WORK 1. Check the level of separating agent in the separating agent cup every day, and top up if necessary. 2. Check and clean the product fi lter every day or as required. 3. -
Page 46: Emptying The Pump
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 8.2.5 EMPTYING THE PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from fl ying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings. - Page 47 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL System example EvoMotion 20-30 for the AirCoat procedure. closed open B_04112...
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Page 48: Filling The Empty Pump
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 8.2.6 FILLING THE EMPTY PUMP Note: Before each fi lling, the nozzle must be removed from the gun. The data in the gun's operating manual are to be observed. In case of AirCoat systems, carry out the fi lling of the system without atomizing air (8). 1. - Page 49 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL System example EvoMotion 20-30 for the AirCoat procedure. closed open B_04112...
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Page 50: Product Hoses, Tubes And Couplings
– 6 years from the date of the hose crimping (see fi tting embossing). – 10 years from the date of the hose imprinting. Fitting Hose imprinting Meaning embossing Meaning Name / WAGNER (if present) Manufacturer xxx bar Pressure Date of yymm manufacture (year/... -
Page 51: Troubleshooting And Rectification
The air motor is iced There is a lot of condensation water Install a water separator. in the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center. -
Page 52: Repair
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL REPAIR 10.1 REPAIR PERSONNEL Repair work should be undertaken carefully by qualifi ed and trained personnel. They should be informed of specifi c hazards during their training. The repairs must be carried out in accordance with the corresponding service manual. The following hazards may arise during repair work: - Health hazard from inhaling solvent vapors - Use of unsuitable tools and aids... -
Page 53: Accessories
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL ACCESSORIES 12.1 EVOMOTION 20-30 ACCESSORIES Order No. Designation 2329452 EvoMotion 20-30 PE/T T6145.00A AirCoat regulator set 236219 Grounding cable, complete 3 m; 9.8 ft 9992504 Separating agent 250 ml 9992505 Separating agent 500 ml = Wearing part 12.2... - Page 54 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL B_04114...
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Page 55: Wall Mount And Trolley
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 12.4 WALL MOUNT AND TROLLEY Order No. Designation 2332143 Wall mount 4", complete 2332374 4-leg stand T6196.00 Trolley, 4 wheels 2325901 Trolley 4", complete = Wearing part B_04113... -
Page 56: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit. -
Page 57: Overview Of The Components
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.2 OVERVIEW OF THE COMPONENTS Order No. Designation 2329452 EvoMotion 20-30 PE/T 2329639 Fluid section 30 PE/T EM U3B08018060 Air motor M80 EM A359.71A Spacer E516.71A Safety fi xture spacer 9900353 Hexagon socket cylinder head screw... -
Page 58: Air Motor
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit. - Page 59 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 30 Nm; 22 lbft 35 Nm; 25.8 lbft 20 Nm; 14.7 lbft Installation instructions: Mount piston rod (12) always from bottom to top by the assigned rod seal (18). B_03431...
- Page 60 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Air motor spare parts list EM M80 Order No. Designation A160.01A Washer 2341115 Pilot valve 9992757 Threaded elbow fi tting H505.07 Silencer M432.00 Reducing fi tting 9992831 Loctite 542 9907241 Hexagon socket cylinder head screw 9998808 Mobilux EP 2 grease 9998157...
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Page 61: Reversing Valve
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.3.1 REVERSING VALVE B_03139 Spare parts list for the reversing valve, 20-30 Order No. Designation G498.00 Reversing valve 9971123 O-ring G521.00 Reversing valve gasket G520.00 Steamer... -
Page 62: Fluid Section 30
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the Chapter "Spare parts" and that are assigned to the unit. - Page 63 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 30 Nm; 22.1 lbft B_04116...
- Page 64 VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL Spare parts list for fl uid section 30 Order No. Designation 9907087 Hexagon socket cylinder head screw H222.03 Pressure spring B0099.03 Ring G185.05 Support ring, inside G152.05 Sealing collar T 25/36 G152.08E Sealing collar PE 25/36 G184.05 Support ring, outside T941.00G...
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Page 65: Air Regulator Set For Evomotion
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.5 AIR REGULATOR SET FOR EVOMOTION 20-30 B_04117 Order No. Designation T6140.00 Pump air regulator set 9906026 Hexagon socket cylinder head screw 9998677 Pressure gage 0-1 MPa; 0-10 bar; 0-145 psi (d40) 9985682... -
Page 66: Air Regulator Set For Aircoat Air
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.6 AIR REGULATOR SET FOR AIRCOAT AIR B_03436 Order No. Designation T6145.00A AirCoat regulator set 9998677 Pressure gage 0-1 MPa; 0-10 bar; 0-145 psi (d40) 9992129 Elbow with taper 9998719 Detachable double fi tting 9985694 T-piece G123.00... -
Page 67: Trolley 4
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.7 TROLLEY 4" Distance B_04074 Designation Order No. Trolley, complete 2325901 Frame left 4" (welded) Frame right 4" (welded) Hexagon screw DIN931 M6x75 9907140 Self-locking hexagon nut, M6 9910204 Wheel, D250 2304440 Washer 340372 Cotter pin 9995302... -
Page 68: 4-Wheel Trolley
VERSION 11/2015 ORDER NUMBER DOC2333553 OPERATING MANUAL 13.8 4-WHEEL TROLLEY B_03439 Order No. Designation T6196.00 Trolley, 4 wheels 9910204 Hexagon nut with clamp E3107.92B Frame, right E3107.92C Frame, left H009.62 Spray gun hook H1156.62 Frame pin R204.07 Plug 3155404 Contact washer, M08 9920106 Washer R120.00F... -
Page 69: Warranty And Conformity Declarations
The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with. -
Page 70: Ce Declaration Of Conformity
T4: With dry running protection. EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2312813 14.4... - Page 72 Order No. 2333553 Edition 11/2015 Germany Phone Telefax E-mail Switzerland Phone Telefax More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice...
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