Taylor-Dunn B0-248-TT Operation, T Roubleshooting And Replacement Parts Manual page 6

Table of Contents
Throttle Linkage
Throttle Linkage Adjustments .................. 2
Magnetic Module .................................................... 2
Pot Box module ...................................................... 3
F2/F3 Transmission Service
Adjust the Drive Chain ............................. 2
Check the Oil Level ................................... 3
Change the Oil .......................................... 3
Drive Motor ............................................... 4
Remove .................................................................. 4
Install ...................................................................... 4
Rear Axle ................................................... 5
Remove and Install ................................................. 5
Replace the Axle Bearing ........................................ 5
Chain Case ................................................ 6
Disassemble ........................................................... 6
Assemble ................................................................ 6
Differential Assembly (3rd Member) ........ 8
Disassemble ........................................................... 8
Assemble ................................................................ 9
Re-shimming the Pinion Housing ............ 11
Exploded View .......................................... 12
Suspension
Replace the Rear Springs ......................... 2
Leaf ........................................................................ 2
Replace the Front Springs ....................... 3
Leaf ........................................................................ 3
Replace the Spring Bushings .................. 4
Replace the Shocks .................................. 5
Front ....................................................................... 5
Motor Service
Inspecting the Motor Brushes ................. 2
Motors with internal cooling fans ............................ 2
Enclosed Motors (GE, no cooling fan) .................... 2
Motor Removal and Installation ............... 3
Motor Inspection ....................................... 3
Replacing the Brushes ............................. 5
Replacing the Bearings ............................ 6
Repairing the Commutator ....................... 6
Service Limits ........................................... 7
Tires and Wheels
Tire Inflation .............................................. 2
Tire Inspection .......................................... 2
Replace the Tire/Wheel ............................. 3
Replace the Tire (pneumatic) .................. 3
Repair the Tire (pneumatic) ..................... 4
Battery Service
Cleaning .................................................... 2
Testing ....................................................... 3
Charging ................................................... 4
Watering .................................................... 5
Replacing (6-volt batteries only) .............. 6
Moist Charge Batteries ........................................... 7
Storage and Returning to Service ........... 8
Storage ................................................................... 8
Returning to Service ............................................... 9
Electrical Troubleshooting ..................1
Symptoms: ................................................ 2
READ THIS FIRST ..................................... 3
Test equipment required ......................................... 3
Important notes and instructions ............................. 3
Definitions ............................................................... 4
Forward/Reverse switch ......................................... 6
Throttle Module ....................................................... 7
Motor Windings ...................................................... 8
Contactors .............................................................. 9
Contactor negative return ....................................... 10
Signet® Charger Troubleshooting
Operating Instructions and Theory of
Operation ............................................ 2
HB/PT and GEL Indicator Lamps ............. 3
Testing the Charging Cycle ...................... 3
Test Equipment Required for
Troubleshooting ................................. 4
Important Notes and Instructions ............................ 4
Status LED Error Code Table ................... 5
Troubleshooting ....................................... 6
Signet® Charger Troubleshooting
Definitions: ................................................ 2
Test Equipment Required for
Troubleshooting ................................. 2
Important Notes and Instructions ............................ 2
Operating Instructions and Theory of
Operation ............................................ 3
Testing the Charging Cycle ...................... 4
Status Light Error Code Table ................. 5
Troubleshooting ....................................... 6