Taylor-Dunn B0-T48-72AC Manuals

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Taylor-Dunn B0-T48-72AC Manual

Taylor-Dunn B0-T48-72AC Manual (216 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 7 MB

Table of Contents

Introduction

7
- Table of Contents
  7
- Introduction
  8
- About this Manual
  8
- Who Should Read this Manual
  9
- Responsibilities
  9
- How to Use this Manual
  10
- Conventions
  11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Notes

15
- Standard Specifications
  16
- Safety Rules and Guidelines
  17
- Driver Qualifications
  18
- Driver Training Program
  18
- Dash up to Serial #179999
  19
- Vehicle Controls
  19
- Dash Starting Serial #180000
  20
- Combination Dash Display
  21
- Safety Guidelines
  24
- Starting
  24
- Vehicle Operational Guidelines
  24
- While Driving
  24
- Loading and Unloading
  25
- Parking
  25
- Towing
  25
- Adjustable Controller Parameters
  26
- Charging Time
  30
- Charging Your Vehicle
  30
- Industrial Charger Operation
  30
- New Battery Break in
  30
- Signet Charger Operation, Model HB Series
  30
- Lestronic II ® Charger Operation
  31
- Signet Charger Operation, Model HBS Series
  31
- Taylor-Dunn X-Series Charger
  32
- Returning to Service
  34
- Storing and Returning to Service
  34
- Storing Your Vehicle
  34
- Periodic Maintenance Checklist
  35
- Daily Visual Inspection
  36
- Maintenance Guidelines for Severe Duty Applications
  36
Front Axle Service

41
- Inspect the Front Wheel Bearings and King Pin
  42
- Adjust Front Wheel Bearings
  43
- Front Axle Removal and Installation
  44
- Removal
  44
- Installation
  45
- Front Axle Disassembly
  46
- Replace Front Wheel Bearings
  47
- Replace the King Pins and Bushings
  49
- Replace the Steering Knuckle
  51
Steering

53
- Front End Alignment
  54
- Inspect Ball Joints
  58
- Inspect Rod Ends
  59
- Adjust the Steering Gear
  60
- Replace the Steering Shaft
  62
- Replace the Steering Wheel
  64
- Replace the Steering Gear
  65
- Replace the Ball Joints, Tie Rods, and Drag Link
  66
- Replacing the Drag Link
  68
- Replacing the Tie Rod
  69
- Center the Steering Gear
  70
- Pitman Shaft Alignment
  70
- Repair the Steering Gear
  71
- Exploded View of Steering Gear
  74
- Hardware Torque
  74
Brakes

75
- Disc Brake Pads
  76
- Inspect the Service Brake
  76
- Disc Brake Rotor
  77
- Adjust the Automatic Parking Brake
  78
- Adjust the Service Brakes
  78
- Inspect the Automatic Parking Brake
  78
- Check Master Cylinder Fluid
  79
- Bleed the Brake System
  80
- Flush the Brake System
  82
- Replace Front Disc Brake Pads
  83
- Hydraulic Disc
  85
- Replace Rear Brake Pads
  85
- Disc Brake Body Assembly (Front or Rear)
  87
- Replace the Wheel Cylinder
  87
- Replace the Master Cylinder
  89
- Hardware Torque
  90
- Repair the Master Cylinder
  90
Motor

91
- Inspection
  92
- Motor Identification
  92
- Thermal Sensor
  92
- Motor Brake
  93
- Bearing and Sensor
  94
- Disassemble
  94
- Motor Connector
  95
- Reassemble
  95
- Hardware Torque
  96
- Motor Service Limits and Specifications
  96
Transmission

97
- Check Oil Level
  98
- Change Oil
  99
- Motor Removal and Installation
  100
- Rear Hub or Rotor
  101
- Removing and Installing the Rear Axles (Disc Brakes)
  102
- Remove and Install
  104
- Transmission Assembly
  104
- Disassembly and Reassembly of the Primary Reduction Gear Case
  105
- Disassembling the 3Rd Member
  108
- Assembling the 3Rd Member
  111
- Pinion Bearing Preload
  114
- Pinion Gear Shimming Instructions
  115
- Setting the Pinion Gear Depth
  115
- Hardware Torque
  116
Suspension

117
- Replace the Rear Springs
  118
- Replace the Front Springs
  119
- Replace the Spring Bushings
  120
- Hardware Torque
  122
- Replace the Shocks
  122
Tires and Wheels

123
- Tire Inflation
  124
- Tire Inspection
  124
- Replace the Tire/Wheel
  125
- Repair the Tire (Pneumatic)
  126
- Replace the Tire (Pneumatic)
  127
Battery

129
- Cleaning
  130
- Testing
  131
- Watering
  132
- Charging
  133
- Returning to Service
  133
- Storage
  133
- Storing
  133
- Industrial Battery or Lift out Battery Pack
  134
- Remove/Install
  134
- Hardware Torque
  135
- Individual Batteries
  135
- Roll out Battery Box (ROBB) with Battery Dolly
  135
Illustrated Parts

145
- Axles
  146
- Batteries
  148
- Brake Identification
  150
- Brakes (Short Bushing)
  151
- Brakes (Long Bushing)
  154
- Brake Lines
  156
- Cab Components (et 3000)
  158
- Cab Options
  160
- Cargo Box, Rear
  162
- Chargers
  164
- Charger Wiring, Portable
  169
- Decals
  170
- Covers
  171
- Door Options
  172
- Electrical, Lighting
  176
- Electrical, Miscellaneous
  178
- Frame Components
  180
- Hitches
  183
- Instrument Panel
  184
- Mirrors
  187
- Motor
  188
- Motor Mount
  190
- Seat Cushions and Deck
  191
- Speed Control Panel
  192
- Stake Sides (T-48)
  194
- Steering Column
  195
- Steering Gear
  196
- Steering Knuckle
  198
- Steering Linkage
  200
- Suspension
  202
- Transmission Differential/Gear Case
  204
- Wheels and Tires
  206
- Wire Harnesses
  206
- Appendix A: Special Tools
  208
- Appendix B: Suggested Torque Limits for Standard Hardware
  210
- Hardware Identification
  210
- Hex Bolts
  210
- Other Bolts
  210
- Standard Head Markings
  210
- Hex Lock Nuts (Stover)
  211
- Hex Nuts
  211
- Other Nuts
  211
- Generic Torque Values
  212
- Appendix C: Brake Lining Handling Precautions
  214

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