Sign In
Upload
Manuals
Brands
Taylor-Dunn Manuals
Utility Vehicle
B0-254-36
Taylor-Dunn B0-254-36 Manuals
Manuals and User Guides for Taylor-Dunn B0-254-36. We have
2
Taylor-Dunn B0-254-36 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Service Replacement Parts
Taylor-Dunn B0-254-36 Operation, T Roubleshooting And Replacement Parts Manual (292 pages)
EQUIPPED WITH GT-DRIVE SYSTEM
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 29.47 MB
Table of Contents
Taylor-Dunn
5
Table of Contents
5
About this Manual
8
Introduction
8
Responsibilities
9
Who Should Read this Manual
9
How to Use this Manual
10
Safety Rules and Operating Instructions
10
Conventions
11
How to Identify Your Vehicle
12
Taking Delivery of Your Vehicle
14
Table of Contents
15
Standard Specifications* (Common)
16
Standard Specifications* (Model B 2-48/2-54)
17
Standard Specifications* (Model BT 2-48)
18
Standard Specifications* (Model BT 2-80)
19
Driver Training Program
20
Driver Qualifications
20
Safety Rules and Guidelines
20
Dash up to Serial # 179669
21
Accessory Switch (Optional)
21
Headlight Switch
21
Hi-Low Switch (Optional)
21
Smart View Display
21
Forward-Off-Reverse Switch
21
Horn Switch
21
Key-Switch
21
Vehicle Controls
21
Dash Starting Serial #179670
22
Headlight Switch
22
Wiper Switch (Optional)
22
Strobe Switch (Optional)
22
Forward-Off-Reverse Switch
22
Hi-Low Switch (Optional)
22
Smart View Display
22
Horn Switch
22
Key-Switch
22
Directional Signals (Optional)
23
Steering
23
Hazard Light Switch (Optional)
23
Accelerator Pedal
23
Foot Brake Pedal
23
Charger Interlock
24
Seat Interlock Switch
24
Electrolyte Alarm (Optional)
24
Park Brake
24
Trailer Brake Module (Optional)
25
Smart View Display
26
Fault Code Tables
28
Vehicle Operation Guidelines
29
Safety Guidelines
29
Starting
29
While Driving
29
Loading and Unloading
29
Towing Loads
29
Parking
30
Automatic Electric Park Brake
30
Towing this Vehicle
30
Dump Bed (Optional)
31
Operation
31
Service
31
Lowering the Dump Manually
32
Lubrication
32
Hydraulic Pump Exploded View
33
Charging Your Vehicle
34
Signet Charger Operation, Model HB Series
34
Signet Charger Operation, Model HBS Series
34
New Battery Break in
35
Charging Time
35
Storing / Returning to Service
35
Storing Your Vehicle
35
Returning to Service
35
Periodic Maintenance Checklist
36
Standard Periodic Maintenance Schedule for the Smart View Display
37
Daily Visual Inspection
38
Maintenance Guidelines for Severe Duty Applications
38
General Maintenance
39
Troubleshooting Guide
41
Lubrication Chart
42
Front Axle Service
43
Inspect the Front Wheel Bearings and King Pin
44
Adjust Front Wheel Bearings
45
Front Axle Removal and Installation
46
Removal
46
Installation
47
Steering Component Service
47
Front Axle Disassembly
48
Replace Front Wheel Bearings
49
Replace the King Pins and Bushings
51
Replace the Steering Knuckle
53
Steering Component Service
55
Front End Alignment
56
Inspect Ball Joints
60
Inspect Rod Ends
61
Adjust the Steering Gear
62
Replace the Steering Shaft
64
Replace the Steering Wheel
66
Replace the Steering Gear
67
Replace the Ball Joints, Tie Rods, and Drag Link
68
Replacing the Drag Link
70
Replacing the Tie Rod
71
Center the Steering Gear
72
Pitman Shaft Alignment
72
Repair the Steering Gear
73
Exploded View of Steering Gear
76
Brake Service
77
Brakes Service
77
Inspect the Service Brake
78
Disc Brake Pads
78
Disc Brake Rotor
79
Inspect the Parking Brake
80
Wheel Park Brake (Hydraulic Disc)
80
Electric Motor Brake
81
Adjust the Service Brakes
82
Two or Four Wheel Hydraulic Disc Brakes
82
Adjust the Parking Brake
83
Wheel Park Brake (Hydraulic Disc)
83
Check Master Cylinder Fluid
84
Bleed the Brake System
85
Flush the Brake System
87
Replace the Parking Brake Lining (Electric Motor Brake)
88
Inspection
90
Replace Front Disc Brake Pads
91
Replace Rear Brake Pads
93
Hydraulic Disc
93
Replace the Wheel Cylinder
95
Disc Brake Body Assembly (Front or Rear)
95
Repair the Brake Body
97
Replace the Master Cylinder
99
Repair the Master Cylinder
101
Motor Service
103
Inspecting the Motor Brushes
104
Motors with Internal Cooling Fans
104
Motor Inspection
105
Motor Removal and Installation
105
Replacing the Brushes or Armature Bearing
109
Repairing the Commutator
110
Service Limits
112
Transmission
113
Check Oil Level
114
Change Oil
115
Motor Removal and Installation
116
Rear Hub or Rotor
117
Tires and Wheels
117
Removing and Installing the Rear Axles (Disc Brakes)
118
Transmission Assembly
120
Remove and Install
120
Disassembly and Reassembly of the Primary Reduction Gear Case
121
Disassembling the 3Rd Member
124
Assembling the 3Rd Member
127
Pinion Bearing Preload
130
Pinion Gear Shimming Instructions
131
Setting the Pinion Gear Depth
131
Suspension
133
Replace the Rear Springs
134
Replace the Front Springs
135
Replace the Spring Bushings
136
Replace the Shocks
137
Tires and Wheels
139
Tire Inflation
140
Tire Inspection
140
Replace the Tire/Wheel
141
Repair the Tire (Pneumatic)
142
Replace the Tire (Pneumatic)
143
Battery Service
145
Cleaning
146
Testing
147
Watering
149
Charging
150
Replacing (6-Volt Batteries Only)
151
Moist Charge Batteries
153
Storage and Returning to Service
154
Storage
154
Returning to Service
155
Sevcon Control System Troubleshooting
157
Control System Troubleshooting
157
Definitions
158
Important Notes and Instructions
158
Terminology Used
158
Test Equipment Required
158
Identifying Your Controller
159
Start Troubleshooting here
160
Test 8. Anti-Rolloff Fault
171
Test 9. Electric Motor Brake
172
Logic Voltage Reference Table
174
Status LED Code Table
175
Smart View Fault Codes
176
Turn the Key Switch off before Disconnecting the Batteries
179
Charger Troubleshooting
180
Electrical Troubleshooting
192
Clamp on DC Ammeter to Measure up to 20-Amps
196
Damage to the Charger
196
If the Charger Exhibits Intermittent Problems, It Must be in the Failed Mode for Troubleshooting
196
Make Sure that the AC Electrical Socket the Charger Is Plugged into Is in Good
196
Make Sure that the AC Voltage at the Electrical Socket Is the same as the AC
196
Make Sure the Batteries Are in Good Condition
196
There Are no Internally Serviceable Components in the Charger. if the Charger Has Failed then It Must be
196
This Troubleshooting Guide Assumes a Familiarity with the Use of a Digital Multimeter
196
Wire Diagrams
201
Wire Diagram
201
Complete Vehicle
202
Dash
203
Control Panel
204
Accelerator Module Detail
205
Lighting
206
Trailer Brake Module and Receptacle
207
Illustrated Parts
209
Front Axle
211
Steering Knuckle
213
Front Brakes
214
Front Brake
215
Steering Linkage
217
Steering Column
218
Steering Gear
221
Front Suspension
222
Transmission Gear Case
224
Rear Axle
226
Transmission Differential Case
226
Rear Brakes
229
Brake Linkage
231
Rear Suspension
232
Motor
234
Electric Brake and Rear Motor Mount
236
Master Cylinder
238
Brake Lines
240
Brake Lines with Dual Master Cylinder
240
With Single Master Cylinder
242
Wheels and Tires
244
Instrument Panel Starting S/N 179670
246
Instrument Panel up to S/N 179669
246
Resetting the Smart View Display
246
Speed Control Panel
248
Miscellaneous Electrical
250
Lighting
252
Lestronic® Charger
254
Signet® Charger
258
Batteries
260
Seat Cushions and Deck, B 2-48 and
262
Seat Cushions BT 2-48
264
Seat Cushions BT 2-80
264
Decals
266
Cab Options
268
Door Options, Steel Cab
270
Door Options, Fiberglass Cab
272
Hydraulic Dump Body Option
274
Rear Cargo Box
276
Hitches
278
Hardware Identification
284
Hex Bolts
284
Other Bolts
284
Standard Head Markings
284
Hex Lock Nuts (Stover)
285
Hex Nuts
285
Other Nuts
285
Suggested Torque Values
286
(Non-Critical Hardware)
286
Suggested Torque Values
287
(Critical Hardware)
287
Appendix A
289
Appendix B
289
Appendix C
289
Brake Lining Handling Precautions
289
Advertisement
Taylor-Dunn B0-254-36 Service Replacement Parts (158 pages)
Brand:
Taylor-Dunn
| Category:
Automobile
| Size: 7.35 MB
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Replacement Parts
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Section 2
13
Read Me First
14
Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
14
Service/Maintenance Guidelines
15
Vehicle Modifications
15
Using Non-OEM Replacement Components
15
Special Tool List
19
Tool List
20
Troubleshooting Guide
20
Lubrication
23
Lubrication Diagram
23
Section 3
25
Front Axle
26
Install
26
Installation
26
Remove
26
Removal
26
Front Axle
27
Disassemble
27
Inspect Front Wheel Bearings
28
Adjust Front Wheel Bearings
28
Front Wheel Alignment
29
Center the Steering
29
Replace Front Wheel Bearings
30
Replace Steering Knuckle
30
Replace King Pin/Bushings
31
Service Limits and Specifications
32
King Pin Bushings
32
Toe in
32
Hardware Torque
32
Section 4
33
Change Oil
34
Check Oil Level
34
Drive Axle
34
Drive Axle
35
Transmission Assembly
35
Remove
35
Install
35
Axle Shaft
36
Remove
36
Install
36
Rear Hub, Rotor & Bearings
37
Motor Removal/ Installation
37
Primary Gear Case
38
Secondary Gear Case
39
Disassemble
39
Assemble
40
Pinion Bearing Preload
41
Pinion Gear Shimming Instructions
41
Set Pinion Bearing Preload
41
Hardware Torque
42
Section 5
43
Inspect Ball Joints
44
Inspect Rod Ends
44
Steering
44
Steering
45
Adjust Steering Gear
45
Front Wheel Alignment
45
Replace Ball Joint
46
Replace Rod End
46
Replace Steering Shaft
47
Replace Steering Wheel
48
Steering Gear
49
Disassemble
49
Reassemble
50
Exploded View of Steering Gear
51
Hardware Torque
51
Section 6
53
General Guidelines and Safety
54
Brakes
55
Front Brake
55
Inspection
55
Replace Pads
55
Service Limits
55
Rear Brake
56
Service Limits
56
Inspection
56
Replace Pads
56
Rebuild Disc Brake Body
57
Bleed System
58
Flush System
58
Hardware Torque
59
Master Cylinder
59
Add Fluid
59
Service Limits
59
Parking Brake
59
Adjust
59
Section 7
61
Remove/Install
62
Motor
63
Disassemble
62
Inspect
63
Armature Windings
63
Bearing
63
Brushes
63
Commutator
63
Field Windings
64
Repair
65
Service Limits
66
Motor Controller
69
Troubleshooting
69
Section 8
71
Air Pressure
72
Inflation
72
Tires & Wheels
72
Tires & Wheels
73
Tread Wear
73
Rotation
73
Changing Tire/Wheel Assembly
74
Replace the Tire (Pneumatic)
74
Repair the Tire (Pneumatic)
74
Hardware Torque
75
Section 9
77
General Guidelines and Safety
78
Batteries
79
Cleaning
79
Watering
79
Charging
79
Testing
80
Specific Gravity
80
Storing
80
Storage
80
Returning to Service
80
Remove/Install
81
Industrial Battery or Lift out Battery Pack
81
Individual Batteries
81
Hardware Torque
81
Section 10
83
Replace the Rear Springs
84
Suspension
84
Suspension
85
Replace the Front Springs
85
Replace the Spring Bushings
86
Replace the Shocks
87
Hardware Torque
87
Section 11
91
Wire Diagram
91
Ordering Parts for Your Vehicle
92
Replacement Parts
92
Taylor-Dunn Web Site Information
92
Replacement Parts
93
Axle Assembly, Front
94
Axle Shaft Assembly, Rear
96
Transaxle Assembly, Rear
98
Battery
100
Brakes, Brake Lines
102
Single Reservoir Master Cylinder
102
Single Reservoir Master Cylinder
104
Brakes, Master Cylinder
106
Brakes, Brake Linkage
108
Brakes, Front Axle
109
Front Brakes
109
Brakes, Rear Axle
110
Charger, Lestronic
111
Charger, Signet
112
Charger, X-Series
113
Control System, Motor Speed Control
114
Control System, Instrument Panel
116
Dash up to Serial # 179669
116
Dash Starting Serial #179670
117
Decals
118
Electrical, Miscellaneous
120
Frame and Body
122
Steel Cab
122
Fiberglass Cab
124
Dump Bed
126
Rear Cargo Box
128
Lights
130
Mirrors
132
Mounting Hardware
133
Motor
134
Motor Mount
136
Seats
137
Steering Gear
140
Steering Linkage
142
Steering Column
144
Suspension, Front
145
Suspension, Rear
146
Rear Suspension
147
Wheels and Tires
148
Turn Signals
150
Torque Guidelines for Standard Hardware
152
Hardware Identification
152
Windshield Wiper
150
Hardware Information
153
Hex Nuts
153
Hex Lock Nuts (Stover)
153
Other Nuts
153
Generic Torque Values
154
Replacing Hardware
156
Advertisement
Related Products
Taylor-Dunn B0-254-48
Taylor-Dunn B0-248-48AC
Taylor-Dunn B0-254-48AC
Taylor-Dunn B0-248-36
Taylor-Dunn B0-248-48
Taylor-Dunn B0-210-36
Taylor-Dunn B0-210-36AMB
Taylor-Dunn B0-200-00
Taylor-Dunn B0-210-48
Taylor-Dunn B0-248-TT
Taylor-Dunn Categories
Utility Vehicle
Electric Vehicles
Trucks
Tractor
Automobile
More Taylor-Dunn Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL