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OPERATION MANUAL SJ82 T, SJ86 T TELESCOPIC BOOMS 213205AAA December 2019 ANSI/CSA...
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This manual is for MEWPs with serial numbers: SJ82 T, SJ86 T: A402 000 001 & Above Please refer to the website (www.skyjack.com) for contact information, other serial numbers, most recent technical manuals, and USB software. Original instructions in English.
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It may also be used to alert against unsafe practices. Blue Safety information. IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which, if not followed, may result in a malfunction or damage to the MEWP . SJ82 T, SJ86 T 213205AAA...
3000 hours, whichever occurs first. Any defective The Skyjack Telescopic Boom Lifts are designed part will be replaced or repaired by your local Skyjack to move personnel, tools, and materials to working dealer at no charge for parts or labor. In addition, positions.
Telescopic Boom Lift series. For a list of applicable models, refer to Section 7.2. Equipment identified with ANSI meets the ▪ ANSI/SAIA A92.20-2018 standard. Equipment identified with CSA meets the ▪ CSA B354.6:2017 standard. 213205AAA SJ82 T, SJ86 T...
Slip-resistant deck surface. ▪ Hydraulic pumps ▪ Hinged tubular guardrails, with mid-rails, and ▪ Battery ▪ toe-boards. Swing drive. ▪ Tri-entry drop bars or an optional swing gate ▪ AC power socket ▪ Platform control console. ▪ SJ82 T, SJ86 T 213205AAA...
Capacity and maximum number of persons ▪ Maximum work platform height ▪ Maximum wind speed ▪ Maximum manual force ▪ MEWP weight ▪ Voltage ▪ Maximum incline ▪ System pressure ▪ Model year ▪ Year of manufacture ▪ 213205AAA SJ82 T, SJ86 T...
IMPORTANT Only use original or manufacturer-approved parts and components for the MEWP . NOTE Refer to the Skyjack web site (www.skyjack.com) for machine registration and the latest service bulletins before you do frequent/periodic or annual inspections. 1.4-3 Owner The owner is responsible for maintenance inspections and repairs.
▪ Keep a minimum safe distance It was modified without permission from ▪ from sources of high-voltage Skyjack and the MEWP owner. power. If you do not obey, there is a risk of death or serious injury. 2.1 Electrocution hazards...
DO NOT wear jewelry or loose driving must be done on a firm, clothing that could become level surface. caught or entangled. DO NOT allow the entanglement of ropes, cables or hoses with the MEWP , adjacent structures or objects. 213205AAA SJ82 T, SJ86 T...
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Be aware of blind spots when operating the MEWP . DO NOT exceed the maximum side force on the platform capacity label when elevated (refer to Section 7.7). SJ82 T, SJ86 T 213205AAA...
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DO NOT exceed the rated guardrails unless approved by Skyjack. capacity of the MEWP . Remove all personnel from the platform before you try to free a snagged platform with the base controls.
(PFPE) at all times. MEWP . Identify potential hazards in the area. Skyjack recommends the use of a full body harness Be aware of moving equipment in the area. Take the with a lanyard. PFPE must be attached only to necessary precautions to prevent collisions.
Section 8) on the MEWP . Do these tasks before the operation: 1. Worksite inspection. Refer to Section 2.4. 2. Daily visual and maintenance inspections. Refer Section 4.2. 3. Function tests. Refer to Section 4.3. SJ82 T, SJ86 T 213205AAA...
The switch must be in the on position to operate the MEWP . The switch must be in the off position when you transport the MEWP or put it in storage. SJ82 T, SJ86 T 213205AAA...
Platform-leveling override: This switch overrides the automatic platform-leveling function and controls the tilt up or tilt down function of the platform. Jib up/down (optional equipment): This switch controls the up or down movement of the jib. 213205AAA SJ82 T, SJ86 T...
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Capacity zone border light: This light shows the MEWP is at the limits of travel for the high- capacity zone. The lower and extend functions are not available. Overload light: This red light shows an overload status. Refer to Section 3.4-5. SJ82 T, SJ86 T 213205AAA...
E. Fuel: This light shows a low fuel level. F. Glow plug: This light illuminates until the glow plugs complete their timed-cycle. When the light goes off, you can start the engine. 213205AAA SJ82 T, SJ86 T...
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Low-capacity zone indicator: This light shows the MEWP is in the low platform capacity zone. Refer to Section 7.7. SJ82 T, SJ86 T 213205AAA...
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Generator (optional equipment): This switch turns the generator on or off. Boom/turret controller: This dual-axis lever controls the raise or lower function of the main boom, and the left or right rotation of the turret. 213205AAA SJ82 T, SJ86 T...
Fall hazard. Do not try to free a snagged platform with the base controls until you remove all personnel from the platform. If you do not obey, there is a risk of death or serious injury. SJ82 T, SJ86 T 213205AAA...
If the platform load sensing system stays in the fault mode, the emergency-power unit can be used ▪ to lower the platform. Remove the MEWP for servicing. Speak to a qualified service technician for repairs. If you do not obey, there is a risk of death or serious injury. 213205AAA SJ82 T, SJ86 T...
The audible/visual alarm lets personnel know and make all functions available. that pressure has been applied to the sensor bar. WARNING This device will not prevent a collision or injuries that can result from a collision. SJ82 T, SJ86 T 213205AAA...
3.4-10 Motion alarm This alarm makes a sound when you operate any boom or drive function. On MEWPs with certain options, a flashing amber light accompanies this alarm. 213205AAA SJ82 T, SJ86 T...
AC socket on the platform. NOTE Welder AC socket: This AC socket is for the Refer to the website (www.skyjack.com) for other welder. optional equipment. NOTE In temperatures below 0°C (32°F), make the 3.5-1 Flashing amber light...
4 hours before you start the engine when the temperature is below -18°C (0°F). Strap: The strap holds the panel in position. Foam Support: The foam support gives protection to the panel. Glazier Tray: The tray holds the panel. 213205AAA SJ82 T, SJ86 T...
The owner is responsible to supply PIN codes or Smart ID cards for MEWPs that have the access control function. Skyjack does not supply or reset PIN codes or Smart ID cards. Speak to the MEWP owner to help you with PIN codes or Smart ID cards that do not function, or you cannot find.
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With the Smart ID Card: 1. Put the card in front of the reader. 2. A beep identifies that the reader read the card. Result: The green light identifies an ▪ approved ID. Start the operation. 213205AAA SJ82 T, SJ86 T...
If the MEWP is damaged or has been modified from the initial factory-delivered condition, without permission from Skyjack, lock and tag the MEWP . Remove the MEWP from service. If you do not obey, there is a risk of death or serious injury.
All hydraulic manifolds ▪ When you do the visual and daily maintenance The ground area below the MEWP . ▪ inspections, make sure you do an inspection of the limit switches, electrical components, and hydraulic components. 213205AAA SJ82 T, SJ86 T...
Make sure all fittings and hoses are correctly immediately flush the area with cold water and get ▪ medical aid. tightened and there are no hydraulic leaks. 1. Do an inspection of the battery case for damage. SJ82 T, SJ86 T 213205AAA...
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Use the dipstick to check the oil level. ▪ The oil level must be between the marks L ▪ (low) and H (high). Add oil if it is necessary. Refer to the service manual for the recommended oil type. 213205AAA SJ82 T, SJ86 T...
Add oil if it is necessary. Refer to leaks. the service manual for the recommended oil type. Hydraulic return filter Make sure the filter element is attached and ▪ tight. Make sure there is no visible damage or ▪ hydraulic leaks. SJ82 T, SJ86 T 213205AAA...
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Spilled fluids can damage the environment. When spilled fluids go into the water (for example, a sewage system, streams, rivers, or other surface water), they can kill aquatic life. 213205AAA SJ82 T, SJ86 T...
Make sure there is no sign of hydraulic ▪ leakage. Tie rod Make sure there are no loose or missing parts. ▪ Make sure the tie rod end studs are attached ▪ and tight. Make sure there is no visible damage. ▪ SJ82 T, SJ86 T 213205AAA...
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Section 7.6 for wheel/tire specifications. WARNING Do not use tires other than the tires that Skyjack specifies for this MEWP . Do not mix different types of tires or use tires that are not in good condition. Only replace the tires with the same types that are approved by Skyjack.
Always put the manuals and other documents ▪ Make sure there is no visible damage. ▪ back in the storage box after use. 3. Exit the platform. SJ82 T, SJ86 T 213205AAA...
All fasteners are correctly tightened. ▪ All hoses are correctly tightened and there is ▪ no sign of hydraulic leakage. Cable Track There are no loose or missing parts, and there ▪ is no visible damage. 213205AAA SJ82 T, SJ86 T...
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The nuts are correctly tightened and locked ▪ together. There are no gaps between the cable springs ▪ . If there are gaps, tighten the nuts to remove the gaps, and then tighten a half turn more. With Gaps No Gaps SJ82 T, SJ86 T 213205AAA...
The welder and the welder tray are correctly ▪ attached. There are no loose or missing parts, and there ▪ is no visible damage. There are no loose wires or missing fasteners. ▪ 213205AAA SJ82 T, SJ86 T...
1. Turn the main power disconnect switch the off position. Result: The MEWP functions do not operate. ▪ 2. Turn the main power disconnect switch to the on position. NOTE Close all cowlings before you continue on to the next test. SJ82 T, SJ86 T 213205AAA...
Result: The low-capacity zone indicator light ▪ illuminates. 4. While the boom is extended, make sure there are no visible cracks in the welds or structure, and there are no signs of deformation. 5. Fully retract and lower the boom. 213205AAA SJ82 T, SJ86 T...
9. Push the emergency-stop button to turn the ▪ engine off. 4.3-7 Do a test of the off/base/platform 10. Pull the emergency-stop button. switch 1. Make sure the emergency-stop buttons at the base and platform are pulled out. 2. Start the engine. SJ82 T, SJ86 T 213205AAA...
Result: The shut-off valve disengages after 20 ▪ seconds. 5. Make sure the positive air shut-off switch is put back to the off position, and that the switch guard is down. Close the engine compartment cowling. 213205AAA SJ82 T, SJ86 T...
MEWP when you raise the platform. Do not lower the platform unless the area below is clear of personnel and obstructions. If you do not obey, there is a risk of death or serious injury. SJ82 T, SJ86 T 213205AAA...
Result: There is no delay in the movement of ▪ function. the boom section. 8. Press and hold the footswitch, and do a test of all the boom and platform functions with the engine on. Result: All MEWP functions operate. ▪ 213205AAA SJ82 T, SJ86 T...
6. Press the sensor bar for more than 1 second and then release it. Result: The audible/visual alarm goes on ▪ immediately and stays on after the bar is released. The engine stops after 1 second. The reset button illuminates. SJ82 T, SJ86 T 213205AAA...
3. On the platform-leveling override switch on/off switch to start the engine. , select the up position to tilt the platform up or the down position to tilt the platform down. Result: The platform tilts up or down. ▪ 213205AAA SJ82 T, SJ86 T...
Result: The horn makes a sound. until the MEWP starts to move. Then, release ▪ the handle, so that it goes back to the center position. Result: The MEWP moves in the opposite ▪ direction and then stops. SJ82 T, SJ86 T 213205AAA...
(12 in). 7. Slowly move the drive/steer controller handle to drive forward and then rearward. Result: The MEWP drives slower than when it ▪ was in the lowered travel position. 8. Fully retract the boom. 213205AAA SJ82 T, SJ86 T...
3. Drive one of the steer tires onto a 15 cm (6 in) block or curb. Result: The MEWP chassis tilts. ▪ 4. Retract the boom. Result: The steer axle oscillation unlocks ▪ The MEWP chassis is now level. SJ82 T, SJ86 T 213205AAA...
Each item shall be inspected using the appropriate section PASS NOT APPLICABLE of the Skyjack operating manual. As each item is inspected, Add a comment if the item does not pass inspection. check or complete the appropriate box. Comment (if item does not pass inspection)
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Do a test of the EcoStart Do a test of the oscillating cylinders Page 2 of 2 1844AA NOTE: Make a copy of this page or go to www.skyjack.com for a copy that you can print. SJ82 T, SJ86 T 213205AAA...
It was modified without permission from ▪ Skyjack and the MEWP owner. 7. Select the start position from the start/function If you do not obey, there is a risk of death or enable/emergency power switch until the serious injury.
Release the switch to 1. Move and hold the start/function enable/ stop. emergency power switch to the function enable position. 2. Move the jib up/down switch to the up or down position. Release the switch to stop. SJ82 T, SJ86 T 213205AAA...
5.12 Move the jib up and down with the platform control console 1. Press and hold the footswitch. 2. Move the jib up/down switch to the up or down position. Release the switch to stop. SJ82 T, SJ86 T 213205AAA...
3. Move the boom/turret controller handle to the neutral central position to stop. Release the footswitch. NOTE The turret can be rotated 360 degrees continuously. 213205AAA SJ82 T, SJ86 T...
2. Put the panel on the tray and center it to make sure the weight is evenly distributed on the platform. 3. Fasten the panel in position with the strap provided. SJ82 T, SJ86 T 213205AAA...
- 30° F (- 34° C) - 30° F (- 34° C) - 40° F (- 40° C) - 40° F (- 40° C) NO OPERATION BELOW THIS NO OPERATION BELOW THIS TEMPERATURE TEMPERATURE Figure 01 Cold weather operation chart 213205AAA SJ82 T, SJ86 T...
Fall hazard. Do not try to free a snagged platform with the base controls until you remove all personnel from the platform. If you do not obey, there is a risk of death or serious injury. SJ82 T, SJ86 T 213205AAA...
Figure 03), follow the steps below to go back to a lowered and retracted position. 1. Fully retract the boom. 2. Drive to a firm, level surface. Figure 02 Platform uphill Figure 03 Platform downhill 213205AAA SJ82 T, SJ86 T...
5. Continuously push and release the knob the hand pump until firm resistance is felt or until the pressure gauge (optional equipment) shows 300 - 430 psi (2068 - 2965 kPa). The brake is now released to permit wheel rolling. SJ82 T, SJ86 T 213205AAA...
MEWP is on a slope. If you do not obey, there is a at the necessary location. If you do not obey, there risk of death or serious injury. is a risk of death or serious injury. 213205AAA SJ82 T, SJ86 T...
WARNING Explosion hazard. Do not smoke in an area where MEWPs are kept or refueled. If you do not obey, there is a risk of death or serious injury. SJ82 T, SJ86 T 213205AAA...
MEWP weight. Park the transport vehicle on a level surface. Use wheel chocks or blocks to prevent unintended vehicle movement during this operation. 213205AAA SJ82 T, SJ86 T...
NOTE Horizontally, the center of gravity is approximately in the middle of the MEWP , front to rear and side to side. Vertically, the center of gravity is approximately a small distance above the chassis. SJ82 T, SJ86 T 213205AAA...
When you move the MEWP for transport with a winch line, refer to Section 6.4. 6. Tie-down the MEWP to the transport surface with the tie-down points. optional equipment Figure 06 SJ82 T Platform tie-down Figure 07 SJ86 T Platform tie-down 213205AAA SJ82 T, SJ86 T...
(13.72) (15.24) (16.76) (18.29) (19.81) (21.34) (22.86) (24.38) Figure 08 Reach diagram - SJ82 T 26 ft. 8 in. (8.13 m) 105 in. 72 ft. 6 in. (22.1 m) 2667 mm 12 degrees 7 ft. 3 in (2.21 m) 60 in. (152.4 cm) 56 in.
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360 degrees 63.7 in. (161.8 cm) 245 in. (622.3 cm) 96 in./72 in. (243.8 cm/182.9 cm) 98 in. (248.92 cm) 36 in. (91.4 cm) 283 in. (718.8 cm) 72.5 degrees Figure 11 Dimensions - SJ86 T SJ82 T, SJ86 T 213205AAA...
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53 in. (134.62 cm) 44 in. (111.76 cm) 60 degrees 24.03 in. 132 in. (335.3 cm) 11 in. (27.94 cm) 610.5 mm 485.98 in. 12343.9 mm 510.01 in. 12954.4 mm Figure 12 Dimensions continued - SJ86 T 213205AAA SJ82 T, SJ86 T...
1.83 m x 0.91 m (72 in x 36 in) platform Foam-fi lled non-marking tires Pipe rack Hostile environment package Control box cover External platform top rail Bio oil Positive air shut-off Tool caddy Brake pressure gauge 1940AA 213205AAA SJ82 T, SJ86 T...
The owner’s annual inspection record is on the cowling of the control compartment. It must be filled out after an annual inspection has been completed. Do not use the MEWP if an inspection has not been recorded in the last 13 months. SJ82 T, SJ86 T 213205AAA...
NOTE The LCP or OFL that an individual surface can withstand varies from structure to structure and is generally determined by the engineer or architect for that particular structure. 213205AAA SJ82 T, SJ86 T...
Warning - crush hazard Do not alter Do not tamper with or disable the limit switches or other safety devices. Model number* Product identifier. *The model number can be different from the one you see. Skyjack logo 213205AAA SJ82 T, SJ86 T...
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Only use these points to tie down the MEWP . Lift Points Optional lift points. Only use these points to lift the MEWP . Refer to Section 6.6-2. Lift Points Only use these points to lift the MEWP . SJ82 T, SJ86 T 213205AAA...
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Refer to the service manual for the wheel type, offset, pressure, and torque. Wheel load* Shows the maximum load applied to the ground by the specified wheel. *Each model has different wheel loads. Caution tape stripe 213205AAA SJ82 T, SJ86 T...
10. Pull out the plunger of the brake auto-reset valve to re- engage the brakes. 11. At the engine side, close the drive-bypass valve by rotating it 90 degrees counterclockwise to the normal position (flat is parallel to the shaft axis). SJ82 T, SJ86 T 213205AAA...
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Use a padlock to lock the switch in position. QR code This code gives you fast access to the MEWP documentation, and the live MEWP data supplied by ELEVATE telematics (optional equipment). 213205AAA SJ82 T, SJ86 T...
Max. manual force Max. platform height Max. incline *The serial plate information changes with different MEWPs. Machine weight Voltage ° ° System pressure Model year Skyjack Inc. 55 Campbell Road, Guelph, Ontario N1H 1B9 Canada SJ82 T, SJ86 T 213205AAA...
Only use these points to lift the MEWP . Refer to Section 6.6-2. Do not smoke Do not smoke near this location. Model number* Product identifier. *The model number can be different from the one you see. 213205AAA SJ82 T, SJ86 T...
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Description Label Pictorial Warning - body crush hazard Warning - crush hazard Tie-down points Only use these points to tie-down the MEWP . Caution tape stripe Elevate™ Trackunit (optional equipment) This MEWP has added functionality. SJ82 T, SJ86 T 213205AAA...
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Refer to the service manual for the wheel type, offset, pressure, and torque. Warning - annual inspection Refer to the operation manual. Make sure the annual and daily inspections are done. Annual inspection Make sure the MEWP has received an annual inspection before operation. 213205AAA SJ82 T, SJ86 T...
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This code gives you fast access to the MEWP documentation, and the live MEWP data supplied by ELEVATE telematics (optional equipment). Emergency-lowering identification Do not alter Do not tamper with or disable the limit switches or other safety devices. SJ82 T, SJ86 T 213205AAA...
Push and hold the start/function enable/emergency-power switch in the function enable position to enable the base control functions. With the engine off, push and hold the start/function enable/ emergency-power switch in the emergency-power position to enable the emergency-power unit for emergency descent. 213205AAA SJ82 T, SJ86 T...
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Hydraulic oil Replace the hydraulic fluid with the approved type (refer to the service manual). HIGH/MAX Hydraulic oil level Shows the minimum and maximum hydraulic oil level. LOW/MIN AC power plug Connect the AC supply here. SJ82 T, SJ86 T 213205AAA...
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10. Pull out the plunger of the brake auto-reset valve to re- engage the brakes. 11. At the engine side, close the drive-bypass valve by rotating it 90° counterclockwise to the normal position (flat is parallel to the shaft axis). 213205AAA SJ82 T, SJ86 T...
This MEWP is not electrically insulated and does not provide protection from contact with or proximity to energized electrical conductors. Follow Section 2.1-1 for the minimum distance to keep between all parts of the MEWP , occupants, or tools, and the electrical conductors. 213205AAA SJ82 T, SJ86 T...
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Do not apply more than the specified side load. Operate the MEWP when the wind speed, which includes wind gusts, is less than the specified speed for this model. Skyjack logo Model number Product identifier. AC power plug Connect the AC supply here. SJ82 T, SJ86 T 213205AAA...
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Rated for one (1) person for each anchorage point. Used for fall-restraint or fall-arrest. Manual storage box Shows the location of the operation manual. Hazard identification Read and understand the specified hazards with this MEWP before operation. Refer to Section 213205AAA SJ82 T, SJ86 T...
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Do not apply more than the specified side load. Operate the MEWP when the wind speed, which includes wind gusts, is less than the specified speed for this model. Tip-over hazard Do not use air-filled tires. Use approved, matched tires only. Refer to Section SJ82 T, SJ86 T 213205AAA...
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Platform (continued) Description Label Pictorial IPAF “Click It!” Wear a full body-harness with a short lanyard in boom-type platforms. Warning - California proposition 65 WARNING Cancer and reproductive harm - Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/. https://www.p65warnings.ca.gov/. 213205AAA SJ82 T, SJ86 T...
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Description Label Pictorial Do not alter Do not tamper with or disable the limit switches or other safety devices. Footswitch enable Press and hold the footswitch to enable the platform functions. Warning - crush hazard SJ82 T, SJ86 T 213205AAA...
Select high torque when you drive on a slope. Select high or low engine throttle speed with the low/high throttle switch. Select the differential lock switch to engage or disengage the differential lock. 213205AAA SJ82 T, SJ86 T...
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Section 6.1. 1. Pull the emergency-stop button. STOP 2. Press and hold the footswitch. 3. Move the emergency-power switch to the on position. 4. Operate the necessary boom function to lower the platform. SJ82 T, SJ86 T 213205AAA...
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Select the jib up/down switch to move the jib (optional) up or down. Boom/turret controller Push and hold the boom/turret controller to rotate the turret to the left or right. Push and hold the boom/turret controller to raise or lower the main boom. 213205AAA SJ82 T, SJ86 T...
Section 9 – Unique Skyjack Features Your Skyjack MEWP may be equipped with the following unique features: At the heart of every Skyjack machine is our proven and simplistic control system. Skyjack’s color-coded and numbered wiring system make our machines the...
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WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.