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This manual is based on Serial Number: SJ643 TH & SJ843 TH: 87 110 609 & Above Please refer to the website (www.skyjack.com) for Contact Information other Serial Numbers, most recent Technical Manuals and USB software. Original instructions in English.
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Safety Blue indicates Safety IMPORTANT Information. IMPORTANT indicates a procedure essential for safe operation and which, if not followed, may Figure 01 Label Legend result in a malfunction or damage to the telehandler. SJ643 TH & SJ843 TH 216201ADA...
3000 hours, whichever occurs first. Any defective reach rough terrain forklift. Lifting, handling and part will be replaced or repaired by your local Skyjack driving must be on a flat, level, compacted surface. dealer at no charge for parts or labor. In addition, It can be driven over uneven terrain only when the all products have a 5 year structural warranty.
1.1-9 Scope of this Manual 1. This manual applies to the ANSI/ITSDF and CSA versions of the SJ643 TH and SJ843 TH telehandlers. Equipment identified with “ANSI” meets the ▪ ANSI/ITSDF B56.6-2016 standard. Equipment identified with “CSA” meets the ▪...
Voltage the frame and consists of telescoping boom ▪ sections. SJ643 TH and SJ843 TH telehandlers have three boom sections. The fly boom assembly is welded to the end of last section in the boom assembly and includes a lifting hook for slinging loads.
It is the responsibility of the owner and/or operator to arrange daily, quarterly (or 250 hours) and annual inspections of the telehandler. Refer to the Service manual for recommended maintenance and inspection areas and intervals. SJ643 TH & SJ843 TH 216201ADA...
Always assume electrical power sources and Any modifications from the original design are strictly overhead lines are energized. forbidden without written permission from Skyjack. MAINTAIN a Minimum Safe 2.1 Electrocution Hazard Approach Distance from sources of high-voltage power.
DO NOT climb on this vehicle for DO NOT use frame leveling when any reason. boom is elevated. Only use frame leveling when boom is retracted and in lowered position. 216201ADA SJ643 TH & SJ843 TH...
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After elevation, ALWAYS keep head, arms, the drive function must not be hands, legs and all other body activated. parts inside the operator’s cab. TRAVEL SLOWLY over rough terrain. AVOID jerks and sudden stops. SJ643 TH & SJ843 TH 216201ADA...
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SECURE loose loads with chains or straps to decrease potential of ALWAYS wear your seat belt spills or injury to others. when operating this vehicle. 216201ADA SJ643 TH & SJ843 TH...
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DO NOT alter or disable safety devices. DO NOT burn or drill holes in forks. Modifying any part of telehandler or attachment affects its capacity and/or stability. SJ643 TH & SJ843 TH 216201ADA...
▪ has been tagged or locked out for non-use or ▪ other possible unsafe conditions ▪ repair. bears an unapproved attachment. ▪ Failure to avoid these hazards could result in death or serious injury. 216201ADA SJ643 TH & SJ843 TH...
WARNING It is the responsibility of the operator to read, completely understand and follow all instructions and warnings contained in this operating manual and on the telehandler. SJ643 TH & SJ843 TH 216201ADA...
Section 3.3-3 for details). Service Brake Pedal: The service brake is foot operated and is used to decrease speed or stop. Accelerator Pedal: Press pedal to increase speed and release pedal to decrease speed. SJ643 TH & SJ843 TH 216201ADA...
Frame level right by pressing and holding ▪ frame level enable switch and moving joystick to the right . Frame level left by pressing and holding frame level enable switch and moving joystick to the left 216201ADA SJ643 TH & SJ843 TH...
Frame level right by pressing and holding ▪ frame level enable switch and moving joystick to the right . Frame level left by pressing and holding frame level enable switch and moving joystick to the left SJ643 TH & SJ843 TH 216201ADA...
Multi-data (a combination of the above) ▪ Current alarm messages ▪ (Refer to Section 5.11 for details). Hazard Warning Light Switch (If Equipped): The hazard warning light switch activates all four turn signals to indicate an emergency situation. 216201ADA SJ643 TH & SJ843 TH...
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Apply the parking brake by pressing the switch at the end marked when the engine is running. When the brake is on, the red warning light illuminates. SJ643 TH & SJ843 TH 216201ADA...
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The center position is neutral. To select forward travel, lift from lock position and move the direction control lever to the FWD forward position; for reverse travel move lever to REV. 216201ADA SJ643 TH & SJ843 TH...
A fully-enclosed cab with windows and door is available as an option. Included in this option are the windshield wiper(s), interior light and air heater/ defroster. Air conditioner is also available as an option for fully enclosed cab. SJ643 TH & SJ843 TH 216201ADA...
Figure 06 Frame Level Indicator The frame level indicator, mounted above the windshield in the operator’s cab, displays the current frame level measurement. For details on how to level the frame, see Section 5.5. 216201ADA SJ643 TH & SJ843 TH...
This light is operational when key is in on position. Figure 08 Back-up Display Buzzer Range Indicator Lights: These lights illuminate from left to right to indicate a relative distance to the closest detected object. Figure 07 Flashing Beacon SJ643 TH & SJ843 TH 216201ADA...
As symbols objects become closer the range symbols increase in number and change to red. Five symbols indicate immediate proximity. Figure 09 Back-up Monitor and Symbols Back-up Monitor Range Indicator symbols Sensor/Camera status symbol 216201ADA SJ643 TH & SJ843 TH...
Optional Attachments Section 3 – Familiarization 3.6 Optional Attachments 3.6-2 Swing Carriage The Skyjack TH series telehandler is designed to accept a variety of optional “Quick Attach” attachments aside from regular fork carriage attachment. 3.6-1 Side Tilt Carriage Figure 11 Swing Carriage...
3. While helpers guide the load, position load at 2. Handle load the same as regular fork attachment placement point. ensuring all forks are in contact with the load at all times (refer to Section 5.8 Section 5.9). 216201ADA SJ643 TH & SJ843 TH...
3. While helpers guide the load, position load at 4. Drive to the unloading point and keep bucket placement point. approximately 4 ft above the ground. 5. Tilt bucket forward to dump load. SJ643 TH & SJ843 TH 216201ADA...
To move forks further apart, hold auxiliary ▪ function switch up. To bring forks closer together, hold auxiliary ▪ function switch down. 3. Handle load the same as regular fork attachment Section 5.8 Section 5.9). (refer to 216201ADA SJ643 TH & SJ843 TH...
Repairs to the telehandler may only be made by a qualified service technician. After repairs are completed, the operator must perform visual and daily maintenance inspections & function tests again. Scheduled maintenance inspections shall only be performed by a qualified service technician. SJ643 TH & SJ843 TH 216201ADA...
Ensure all cylinders are properly secured and there is no evidence of leakage or signs of visible damage. Grease weekly and check pins and bushings to ensure there is no evidence of damage. 216201ADA SJ643 TH & SJ843 TH...
Section 7.3 tires in good condition can result in death or wheel/tire specifications. serious injury. Replace tires with exact, Skyjack- Air-filled Tires: To safeguard maximum stability, approved types only. achieve optimum telehandler handling and minimize tire wear, it is essential to maintain Drive Axles proper pressure in all air-filled tires.
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1/2" (13 mm) of solution, add distilled or demineralized water. 5. Replace battery if damaged or incapable of holding a lasting charge. WARNING Use original or manufacturer-approved parts and components for the telehandler. 216201ADA SJ643 TH & SJ843 TH...
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▪ fuel tank ▪ WARNING Engine fuels are combustible. Inspect the telehandler in an open, well-ventilated area away from heaters, sparks and flames. Always have an approved fire extinguisher within easy reach. SJ643 TH & SJ843 TH 216201ADA...
Replace if belts are oil as needed. Refer to Section 7.4 cracked, frayed, or have chunks of material recommended oil type. missing. Refer to service manual for proper replacement procedure. 216201ADA SJ643 TH & SJ843 TH...
4.2-10 Lifting Attachment Ensure attachment is properly positioned and secured. (Refer to Section 5.13). Ensure there are no loose or missing parts and ▪ there is no visible damage. SJ643 TH & SJ843 TH 216201ADA...
Ensure a copy of operating manual, and other ▪ important documentation are enclosed in manual storage box. Ensure manual is legible and in good ▪ condition. Always return manual to the manual storage ▪ box after use. 216201ADA SJ643 TH & SJ843 TH...
Ensure capacity charts are in place and are ▪ legible. WARNING Do not operate the telehandler if capacity charts are missing or not legible. SJ643 TH & SJ843 TH 216201ADA...
Entering and exiting the telehandler must only be an error message when engine is running, done using the three points of contact method. immediately shut down the telehandler and have it serviced. 1. Enter cab and close door (if equipped). 216201ADA SJ643 TH & SJ843 TH...
Result: Rear brake lights should turn on. ▪ Result: low beam headlights and tail light ▪ 4. Select boom lights switch (if equipped) to should turn on. on position. Result: Boom lights should turn on. ▪ SJ643 TH & SJ843 TH 216201ADA...
▪ if telehandler is equipped with optional 6. Lower the boom until attachment is attachments. Refer to Section 3.6 Section approximately 2 feet above the ground. 5.13 for details about each attachment and installation/operation. 216201ADA SJ643 TH & SJ843 TH...
Result: Boom should raise fully. ▪ shifter in neutral, boom fully retracted and below 30°. 2. Frame level left and stop when the frame level indicator (see Figure 18) reads over 5° and less than 6°. SJ643 TH & SJ843 TH 216201ADA...
2. Depress service brake pedal and ensure 8. Return transmission lever to neutral position and path of intended motion is clear. engage parking brake. 3. Release parking brake. Result: Parking brake indicator light should ▪ turn off. 216201ADA SJ643 TH & SJ843 TH...
Result: Telehandler should roll forward. ▪ 5. Move parking brake switch to on position. Result: Parking brake should engage, ▪ telehandler should stop immediately (less than two seconds), and parking brake indicator light should illuminate. SJ643 TH & SJ843 TH 216201ADA...
3. Depress and hold service brake pedal. Release parking brake 4. Press the upper portion of the steering mode for four-wheel steering. selector switch 5. Turn the steering wheel to the left or right and drive forward. 216201ADA SJ643 TH & SJ843 TH...
3. Depress and hold service brake pedal. Release parking brake. Result: Range indicator lights on the back-up ▪ sensor should illuminate and beep if an object is detected behind telehandler. 4. Engage parking brake. SJ643 TH & SJ843 TH 216201ADA...
Model: Operator’s Name Hourmeter Reading: (Printed): Date: Time: Operator’s Signature: Each item shall be inspected using the appropriate section of the Skyjack operating manual. As each item is inspected, check the appropriate box. REPAIRED PASS FAIL NOT APPLICABLE Slide Pads...
Failure to avoid these hazards could result in death or serious injury. WARNING DO NOT operate telehandler under engine power in an enclosed space. Use only in an open or well- ventilated area. SJ643 TH & SJ843 TH 216201ADA...
Two-wheel steer is used during road travel in order to reduce the risk of possible overturn due to over- steering. NOTE Loss of electrical power will allow front steering only. Figure 24 Front Steering SJ643 TH & SJ843 TH 216201ADA...
Section 3.6 for specific holding the carriage tilt enable button while attachment uses. moving the joystick backward. 5. If using fork attachment, tilt forks backward to Result: Attachment should tilt backward. ▪ stabilize the load. 216201ADA SJ643 TH & SJ843 TH...
3. Ensure the forks are as far apart as possible for the width of the load. This increases the stability of the load and the lift. 4. Approach load slowly with forks straight ahead and perpendicular to the load. SJ643 TH & SJ843 TH 216201ADA...
3. Ensure the forks are as far apart as possible for the width of the load. This increases the stability of the load and the lift. 4. Approach load slowly, raise and extend the boom until the forks are perpendicular to the load. 216201ADA SJ643 TH & SJ843 TH...
8. Shut off engine and remove key. WARNING Ensure that you maintain three points of contact to mount/dismount the cab. 9. Exit the telehandler. 10. Chock or block wheels to prevent telehandler from rolling. SJ643 TH & SJ843 TH 216201ADA...
1. Pressing button 5 calls up the Contrast and average fuel consumption per route and Illumination menu when the menu symbols are operating hours per route traveled. not displayed. 216201ADA SJ643 TH & SJ843 TH...
1. The error list is displayed by pressing any button. The errors that have been read appear in black text on a grey background. New messages that have not been read appear as emphasized grey text on a black background. SJ643 TH & SJ843 TH 216201ADA...
PIN number before accessing the configuration menu. The default PIN is 1111. Figure 37 PIN Pop-up 6. Press buttons 1, 2, 3, 4, and finally press button 5 to confirm the information. 216201ADA SJ643 TH & SJ843 TH...
This is a sample capacity chart only! DO NOT use If the intersection occurs on a bold line this capacity chart. Use chart inside cab. separating the capacity regions, the smaller of the two capacity values must be used. SJ643 TH & SJ843 TH 216201ADA...
Visually check the attachment is correctly coupled and secured to the boom before operating the telehandler. Cotter Pin Lynch Pin Quick Attach Figure 39 Quick Attach Feature 216201ADA SJ643 TH & SJ843 TH...
(see Figure 41). 4. Reverse steps 1 to 3 to install the replacement CAUTION fork. Be careful not to pinch fingers between the fork and any portion of the attachment. SJ643 TH & SJ843 TH 216201ADA...
Only 2. Tilt the carriage until it is horizontally aligned Skyjack approved platforms for elevating personnel with the machine frame so the side tilt carriage (with appropriate load chart, and supporting locking device can be properly installed.
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Figure 45 Auxiliary Hydraulics disconnection hole 6. Secure the carriage hoses between the carriage and the platform as shown in figure 46. Figure 47 Auxiliary Function Locking Devices Figure 46 Hydraulic Hoses 216201ADA SJ643 TH & SJ843 TH...
Refer to figure 49. Pin moved to the upper cut out hole Figure 51 Auxiliary Function Locking Devices Figure 49 Auxiliary Hydraulics disconnection SJ643 TH & SJ843 TH 216201ADA...
3. Install the two steel retaining pins behind the heel of each fork. Ensure each pin is secured with a hairpin cotter . See figure 53. Figure 53 Fork Secured 216201ADA SJ643 TH & SJ843 TH...
Sound horn to alert platform occupants before lifting or lowering the platform. Follow all operational and safety guidelines in ▪ the telehandler and platform operating manuals. Perform all movements with caution and as slowly and smoothly as practical. SJ643 TH & SJ843 TH 216201ADA...
3. Carefully pour diesel fuel into the tank, ensuring no spillage occurs. 4. Close and secure fuel cap. 5. Ensure there are no leaks in fuel system. 6. Wipe up any spilled fuel. 7. Dispose of rags in an approved container. SJ643 TH & SJ843 TH 216201ADA...
Section 6 – Additional Procedures Lifting Skyjack SJ643 TH & SJ843 TH 6.2 Lifting Skyjack SJ643 TH WARNING & SJ843 TH Use rigging with load capacity sufficient to 1. Fully retract and lower boom. withstand telehandler weight. Refer to the serial plate of the telehandler for specific weight.
3. Remove chocks from wheels. an incline. 4. Enter cab and fasten seat belt. Rear tie-down Front tie- point down point Figure 58 Front and rear tie-down point locations Figure 59 Towing the telehandler from front tie-down points 216201ADA SJ643 TH & SJ843 TH...
The towing pin vehicle and is located at the rear of the telehandler as shown in the figure below. Figure 61 Pintle Hitch at rear of telehandler Figure 60 Towing Pin SJ643 TH & SJ843 TH 216201ADA...
Carriage rollback 20° Carriage forward tilt 92.5° * Engine idle speed is measured with 5% droop when in gear. 1459AA ** Add 400 lb (181.437 kg) to the maximum weight for machines with CVT SJ643 TH & SJ843 TH 216201ADA...
Doing so can severely damage hydraulic components. A full hydraulic oil system flush must be performed prior to adding a new type of hydraulic oil. Consult Skyjack service department. SJ643 TH & SJ843 TH 216201ADA...
Section 8 – Labels Models SJ643 TH & SJ843 TH 8.1 Models SJ643 TH & SJ843 TH Operator’s Cab Controls Description Label Pictorial Left Side Dash Panel Turn Signals Switch (if equipped) Select to signal left. ▪ Select to signal right.
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Models SJ643 TH & SJ843 TH Section 8 – Labels Operator’s Cab Controls (continued) Description Label Pictorial Right Side Dash Panel Boom Lights Switch (if equipped) Select to turn on boom lights. ▪ Front and Rear Work Lights Switch (if equipped) Select to turn on front work lights.
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Section 8 – Labels Models SJ643 TH & SJ843 TH Operator’s Cab Controls (continued) Description Label Pictorial Standard Multi-function Joystick The multi-function single controls boom operation, frame leveling, fork tilt, and auxiliary functions. Move joystick forward or backward to raise or lower the ▪...
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Models SJ643 TH & SJ843 TH Section 8 – Labels Operator’s Cab Controls (continued) Description Label Pictorial Premium Multi-function Joystick (If Equipped) The multi-function single controls boom operation, frame leveling, fork tilt, and auxiliary functions. Move joystick forward or backward to raise or lower the ▪...
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Section 8 – Labels Models SJ643 TH & SJ843 TH Operator’s Cab Description Label Pictorial Transportation Reminder Ensure engine air cleaner, and exhaust are sealed during transportation. Hazard Identification Read and understand outlined risks associated with this telehandler prior to operation.
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Models SJ643 TH & SJ843 TH Section 8 – Labels Left Side Description Label Pictorial Keep Chains Tight Ensure chains are tight. Extension Letters Boom extension labels Grease Grease point Rotation Angle Boom rotation angle label Skyjack Logo Skyjack logo - 51” White Skyjack Logo Skyjack logo - 25”...
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Section 8 – Labels Models SJ643 TH & SJ843 TH Left Side (continued) Description Label Pictorial Model Number Product identifier - 25” White Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Keep Clear Keep clear.
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Models SJ643 TH & SJ843 TH Section 8 – Labels Left Side (continued) Description Label Pictorial Tire Pressure or Foam Filled Tires* Indicates rated tire pressure or foam filled tires. *Tire pressure will vary, may not be as shown. Unpinned Attachment...
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Section 8 – Labels Models SJ643 TH & SJ843 TH Rear Lifting Hook on Jib Description Label Pictorial No Smoking Do not smoke near this location. Grease Grease point Towing Capacity Telehandler’s maximum towing capacity & tongue weight 10205 kg MAX...
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Models SJ643 TH & SJ843 TH Section 8 – Labels Right Side Description Label Pictorial Warning - Do Not Alter Do not alter or disable limit switches or other safety devices. Model Number Product identifier - 25” White Skyjack Logo Skyjack logo - 51”...
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Section 8 – Labels Models SJ643 TH & SJ843 TH Right Side (continued) Description Label Pictorial Tie-down Points Only use these points for tying down. Keep Clear Keep clear. Body Crushing Hazard Danger - Body crushing hazard Wheel Specifications Refer to manual for wheel type, offset, pressure and torque.
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Models SJ643 TH & SJ843 TH Section 8 – Labels Right Side (continued) Description Label Pictorial Crushing Hazard Danger - Crushing hazard Warning – No Step No step warning Skyjack Logo Skyjack logo - 17” White SJ643 TH & SJ843 TH...
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Section 8 – Labels Models SJ643 TH & SJ843 TH Engine Compartment Frame and Frame Description Label Pictorial Hydraulic Oil ATF Dexron III Refill Hydraulic oil tank with ATF Dexron III hydraulic oil. Hydraulic Oil Level Indicates minimum/maximum oil level.
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Models SJ643 TH & SJ843 TH Section 8 – Labels California Proposition Description Label Pictorial WARNING Warning - California Proposition 65 Cancer and Reproductive Harm Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/. https://www.p65warnings.ca.gov/. SJ643 TH & SJ843 TH 216201ADA...
Skyjack offers a underslung lifting device. range of accessory products to further expand a given products adaptability and your power to offer a truly flexible rental choice.
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WARNING Cancer and Reproductive Harm- https://www.p65warnings.ca.gov/.