Skyjack SJ 8831E Maintenance And Parts Manual
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Skyjack SJ 8831E Maintenance And Parts Manual

Skyjack SJ 8831E Maintenance And Parts Manual

Dc electric full-size rough terrain
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MODELS
SJ 8831E SJ 8841E
Maintenance and Parts Manual
DC Electric Full-Size Rough Terrain
Part No. 119153AO
September 2010

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  • Page 1 MODELS SJ 8831E SJ 8841E Maintenance and Parts Manual DC Electric Full-Size Rough Terrain Part No. 119153AO September 2010...
  • Page 2 Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com Parts (North America) Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 Email: parts@skyjack.com Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK...

  • Page 3: Table Of Contents

    Section 4 - Troubleshooting Information - Operation Table of Contents ..........................1 Section 5 - Maintenance and Service - Operation Table of Contents ..........................1 Section 6 - Parts Lists - Operation Table of Contents ..........................2 SJ800 - E Series SKYJACK, Page i Battery Powered...
  • Page 4 It may also be used to alert against unsafe practices. ImpORTANT IMPORTANT indicates a procedure(s) essential for safe operation and which, if not followed, may result in a malfunction or damage to the machine. SKYJACK, Page ii SJ800 - E Series Battery Powered...

  • Page 5: Section 1 - About Your Aerial Platform

    A mobile device that has an adjustable position platform supported from ground level by a structure. pURpOSE Of EqUIpmENT The SKYJACK Rough Terrain - E Series (Models 8831E & 8841E) aerial platforms are designed to transport and raise personnel, tools and materials to overhead work areas.

  • Page 6: Scope Of This Manual

    ANSI/SIA (United States) Operators are required by the current ANSI/SIA A92.6 standards to read and understand their RESPONSIBILITIES in the Manual of Responsibilities before they use or operate this aerial platform. SKYJACK, Page 2 SJ800 - E Series Battery Powered...

  • Page 7: Operator Safety Reminders

    Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. Any modifications from the original design are strictly forbidden without written permission from SKYJACK Inc. ElECTROCUTION hAzARD This aerial platform is not electrically insulated.

  • Page 8: Safety Precautions

    • DO NOT raise the aerial plat- scending, only grades up to form in windy or gusty condi- rated maximum listed in Table tions. 2-1a Table 2-1b are permis- sible. SKYJACK, Page 4 SJ800 - E Series Battery Powered...
  • Page 9 • DO NOT exceed the rated capacity of the aerial platform. Do make sure the load is evenly distrib- uted on the platform. SKYJACK, Page 5 SJ800 - E Series Battery Powered...
  • Page 10 An operator should not use any aerial platform that: • does not appear to be working properly. • has been damaged or appears to have worn or missing parts. • has alterations or modifications not ap proved by the manufacturer. • has safety devices which have been altered or disabled. Failure to avoid these hazards could re- sult in death or serious injury. SKYJACK, Page 6 SJ800 - E Series Battery Powered...
  • Page 11 Owner’s Annual Inspection Record ......................4 Table 2-3a. Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA ............6 Table 2-3b. Maximum Platform Capacities (Evenly Distributed) - CE ................7 Table 2-4. Maintenance and Inspection Schedule ....................8 SJ800 - E Series SKYJACK, Page 1 Battery Powered...
  • Page 12 * Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD machines on air tires with a manual extension platform (Mid Size RT’s) and no extension platforms (Full Size RT’s) SKYJACK, Page 2 SJ800 - E Series...

  • Page 13: Table 2-1B. Specifications And Features - Ce

    * Weights are approximate; refer to serial nameplate for specific weight. Values shown are for standard 2WD machines on air tires with a manual extension platform Mid Size RT’s and no extension platforms Full Size RT’s. SJ800 - E Series SKYJACK, Page 3 Battery Powered...
  • Page 14 As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months. SKYJACK, Page 4 SJ800 - E Series...

  • Page 15: Table 2-3A. Maximum Platform Capacities (Evenly Distributed) - Ansi/Csa

    500 lb. Platforms 60279AC-ANSI NOTE: Occupants AND materials are not to exceed rated load. Refer to capacity label at sides of platform for additional information and for models equipped with options. SKYJACK, Page 6 SJ800 - E Series Battery Powered...

  • Page 16: Table 2-3B. Maximum Platform Capacities (Evenly Distributed) - Ce

    Occupants AND materials are not to exceed rated load. Capacities listed are for standard machines equipped with #6 tires. Refer to capacity label at sides of platform for additional information and for models equipped with options. SJ800 - E Series SKYJACK, Page 7 Battery Powered...

  • Page 17: Sj800 - E Series

    G.    Refer to Table 2-1a and Table 2-1b, “Specifications and Features.” * Record inspection date and signature. H.    Check oil level. ** Gear Oil Requirements: Axle: ESSO GX 85W-140 Center Drive: ESSO GX 85W-140 60280AE-PM SKYJACK, Page 8 SJ800 - E Series Battery Powered...
  • Page 18 Section 3 System Component Identification And Schematics Table Of Contents Symbols & Charts Figure 3.1-1. Relay Function Chart ........................ 2 Figure 3.1-2. Tilt Switch Usage Chart ......................3 Figure 3.1-3. Electrical Symbol Chart ......................4 Figure 3.1-4. Hydraulic Symbol Chart ......................5 Hydraulic System Figure 3.2-1.
  • Page 19 Figure 3.1-1. Relay Function Chart SUPPLY (B+) (Common) CONTROL (B+) GROUND (B-) NORMALLY NORMALLY CLOSED OPEN CONTACT CONTACT RELAY NO. RELAY FUNCTION 10ACR Outrigger power 10BCR Brake 12ECR Joystick Enable 17ACR Outrigger lift disable 28CR Tilt 39CR LWS, Limit Switch 41CR LWS Time Delay 42CR...
  • Page 20 Figure 3.1-2. Tilt Switch Usage Chart ANSI, CSA & CE Models Tilt switch (X Axis° x Y Axis°) Model Serial Numbers 117880 (2.5° x 4.5°) 8831E Current production 8841E Current production M600733AA NOTE: Ensure the platform is parked on a flat level surface before performing any adjust- ments or repairs to the tilt switch assembly.
  • Page 21 Figure 3.1-3. Electrical Symbol Chart ANGLE KEY SWITCH WIRE CROSSING HOURMETER TRANSDUCER PRESSURE WIRES JOINED LIGHT FOOT SWITCH TRANSDUCER HYDRAULIC LIMIT SWITCH BATTERY TOGGLE SWITCH VALVE COIL N.O. PROPORTIONAL LIMIT SWITCH PUSH BUTTON GROUND HYDRAULIC N.O. HELD VALVE COIL CLOSED LIMIT SWITCH ELECTRIC ROTARY SWITCH...
  • Page 22 Figure 3.1-4. Hydraulic Symbol Chart VARIABLE DISPLACEMENT LINE CROSSING SHUTTLE VALV VELOCITY FUSE PUMP ACCUMULATOR, SINGLE ACTING LINE JOINED HAND PUMP GAS CHARGED CYLINDER HYDRAULIC CUSHION DOUBLE ACTING RELIEF VALVE TANK CYLINDER CYLINDER PRESSURE HYDRAULIC DOUBLE ACTING PRESSURE REDUCING FILTER WITH DOUBLE SWITCH VALVE...
  • Page 23 Figure 3.2-1. Hydraulic Schematic Parts List Index Skyjack Qty. Description Part No. 109953 CYLINDER, Lift 109953 CYLINDER, Lift 120275 CYLINDER, Front extension platform Use Part # 118090 for Machines with Serial # 36839 (8831) or 41670 (8841) and below. 120275...
  • Page 24 Figure 3.2-1. Hydraulic Schematic Parts List (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 701194 PRESSURE SWITCH (800 PSI) (Ref.) TRANSDUCER, Pressure (For components refer to Load Sensing Supplement manual, Section 3) 122420 QUICK DISCONNECT, System pressure...
  • Page 25 Figure 3.2-2. Hydraulic Schematic M50045AA SJ-800 Series E Battery Powered SECTION 3, Page 9 119153...
  • Page 26 Figure 3.2-3. Hydraulic Manifold Component And Port Identification Figure 3.2-4. Outrigger Manifold And Auto Reset Manifold Component And Port Identification BRAKE TO MAIN MANIFOLD STEER PRESSURE 4H-23A TANK SWITCH GEARBOX RIGHT 4H-32A AUTO STEER 4H-24A RESET TRACTION VALVE LEFT MANIFOLD GEARBOX STEER VALVE...
  • Page 27 Figure 3.3-1. Battery Charger Schematic - MAC BA1001 M1115AA_1 Index Skyjack Qty. Description Part No. (Ref.) BATTERY CHARGER ASSEMBLY (MAC #BA1001) 108554 • AMMETER, 0-30 700689 • RECTIFIER ASSEMBLY 108556 • • DIODE, 70 Amp 708976 • CORD ASSEMBLY, D.C. 103364 • • PLUG, 50 Amp gray 708974 • CAPACITOR, 10MFD 440 VDC 708975 • CONTROL CIRCUIT, 48 VDC 120V VAC 108558 • FUSE HOLDER, A.C. 700688 • • FUSE, 25 Amp A.C. 110857 • STOP SWITCH, N.O.
  • Page 28 Figure 3.3-2. Battery Charger Schematic - Bycan #4825U M1115AA_2 Index Skyjack Qty. Description Part No. 122367 CHARGER ASSEMBLY, Battery (2440U, 50/60 Hz) 121570 VARISTOR 121564 TRANSFORMER 121536 CAPACITOR 121569 RESISTOR 10K OHM, 3W 121538 RECTIFIER 129258 DIODE 121540 FUSE, LINK...
  • Page 29 Figure 3.4-1. Electrical Schematic And Diagram Parts List Index Skyjack Qty. Description Part No. 130440 TRANSDUCER, Angle (CE) 106552 BATTERY, 6 Amp (Trojan U-2500) 103240 BATTERY CHARGE INDICATOR BC-1 120075-AE CHARGER, Battery (MAC BA 1045) 120075-AN CHARGER, Battery (MAC BA 961)
  • Page 30 Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 700776 FUSE, 6.3 Amp 114866 FUSE, 1 Amp tilt switch 119469 FUSE, 200 Amp FL22 103743 FLASHER FL22A...
  • Page 31 Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 102769 BUTTON, Emergency stop (control box) 103082 SWITCH, Base/off/platform (control box) 116382 SWITCH, Lift/off/drive 102853 SWITCH, Outrigger Enable...
  • Page 32 Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 17ACR 108589 RELAY, Outrigger lift disable 18ACR 108589 RELAY, Small pump 21CR-1 108589 RELAY, Power deck interlock 21CR-2...
  • Page 33 Figure 3.4-1. Electrical Schematic And Diagram Parts List (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 4H-26 107439 COIL, Platform extend (Vickers) 128320 COIL, Platform extend (Hytos) 4H-26A 107439 COIL, Platform extend (Vickers) 128320...
  • Page 34 Figure 3.4-2. Electrical Inverter Wiring Diagram M50070AB SECTION 3, Page 18 SJ-800 Series E Battery Powered 119153...
  • Page 35 Figure 3.4-3a. Control Box Diagram - ANSI/CSA & CE Equipped With All Options (Refer to Serial No. Reference Chart) Serial Breakdown Reference Chart Refer to following page(s) to locate serial Model Serial Number no. and respective diagram. 8831E 37314 & Below Figure 3.4-3b.
  • Page 36 Figure 3.4-3b. Control Box Diagram - ANSI/CSA & CE Equipped With All Options (Refer to Serial No. Reference Chart) Serial Breakdown Reference Chart Refer to following page(s) to locate Model Serial Number serial no. and respective diagram. 8831E 37315 & Above Figure 3.4-3a.
  • Page 37 Figure 3.5-1 Electrical Panel Diagram (ANSI/CSA/CE) (Shown with All Options) M10070AA SJ-800 Series E Battery Powered SECTION 3, Page 21 119153...
  • Page 38 Figure 3.6-1a. Electrical Schematic (ANSI, CSA & CE) (Shown With All Options) (Refer to Serial No. Breakdown Chart) Serial Breakdown Reference Chart Model Serial Number 8831E 37314 & Below 8841E 42701 & Below 60522AA Refer to following page(s) to locate serial no.
  • Page 39 Figure 3.6-1b. Electrical Schematic (ANSI, CSA & CE) (Shown With All Options) (Refer to Serial No. Breakdown Chart) Serial Breakdown Reference Chart Model Serial Number 8831E 37315 & Above 8841E 42702 & Above 60523AA Refer to following page(s) to locate serial no.
  • Page 40 Section 4 Troubleshooting Information Table Of Contents Introduction ................................ 2 Electrical System 4.1-1. All Controls Inoperative ........................3 4.1-2. All Controls Inoperative From Platform ....................4 4.1-3. Base Controls Inoperative ........................4 4.1-4. Up Circuit Inoperative from Platform ....................4 4.1-5.

  • Page 41: Introduction

    Troubleshooting Information - Introduction The following pages contain a Table of Troubleshooting information for locating and correcting most service trouble which can develop. Careful inspection and accurate analysis of the systems listed in the Table of Trouble- shooting Information will localize the trouble more quickly than any other method. This manual cannot cover all possible troubles and deficiencies that may occur.

  • Page 42: 1. All Controls Inoperative

    Troubleshooting Information - Electrical System 4.1-1. All Controls Inoperative 1. Batteries disconnected or discharged. -Connect batteries or recharge. 2. Battery charger plugged into an outside source. -Disconnect charger cord. 3. Dirty or loose battery terminals. -Clean and tighten terminals. 4. Main battery cables open or defective. -Check continuity.

  • Page 43: 2. All Controls Inoperative From Platform

    Troubleshooting Information - Electrical System 26. Defective Sevcon. -See Sevcon troubleshooting Sec. 5, Page 10. 4.1-2. All Controls Inoperative From Platform 1. Loose or broken wire #07 from Base Control Box to Emergency Stop Switch (S7) in Platform Control Box. -Check continuity.

  • Page 44: 5. Up Circuit Inoperative From Base

    Troubleshooting Information - Electrical System 9. Defective Fuse (F9). -Replace fuse. 10. Open or defective End of Stroke Limit Switch (LS4). -Check switch. Replace if defective. 11. Loose or broken wire #14D or #02 on Coil (2H-14D). -Check continuity. Replace if defective. 12.

  • Page 45: 8. No Steer Right

    Troubleshooting Information - Electrical System 4.1-8. No Steer Right 1. Loose or broken wire #23 from Steer Switch to Terminal Block Inside Platform Control Box. -Check continuity. Replace if defective. 2. Open or defective Diode (D23). -Check diode. Replace if defective. 3.

  • Page 46: 11. Forward Drive Inoperative

    Troubleshooting Information - Electrical System 4.1-11. Forward Drive Inoperative 1. Loose or broken wire #16 on Lift/Off/Drive Switch (S9). -Check continuity. Replace if defective. 2. Defective Fuse (F6). -Replace fuse. 3. Bad contacts in Contactor (C16A). -Replace Contactor. 4. Loose or broken wire #16A from Pin #15 on Sevcon to Contactor (C16A). -Check continuity.

  • Page 47: 15. Lift/Traction Shift Circuit Inoperative

    Troubleshooting Information - Electrical System 4.1-15. Lift/Traction Shift Circuit Inoperative 1. Defective Proximity Switch (PR1 or PR2). -Refer to Proximity Switch Test Procedure Sec. 5, Page 17. 2. Open or defective Diode (D44). -Check diode. Replace if defective. 3. Loose or broken wire #44 or #02 on Coil (2H-44). -Check continuity.

  • Page 48: 17. Outrigger Circuit Inoperative

    Troubleshooting Information - Electrical System 13. Defective Coil (4H-27) or (4H-27A). -Check coil. Replace if defective. 14. Open or defective Diode (D27) or (D27A). -Check diode. Replace if defective. 4.1-17. Outrigger Circuit Inoperative (Optional) 1. Open or defective Outrigger Enable Relay (10ACR). -Check relay.

  • Page 49: Sevcon Electrical System Flash Codes

    Troubleshooting Information - Sevcon Electrical System Flash Codes NOTE: A Steady Light on Sevcon Means System is Ready to Operate. FLASH CODE TROUBLE PROBABLE CAUSE REMEDY 1. Batteries Disconnected. 1. Reconnect batteries. LED is off No functions 2. Defective Sevcon. 2.

  • Page 50: 1. All Controls Inoperative

    Troubleshooting Information - Hydraulic System 4.2-1. All Controls Inoperative 1. Defective System Dump Valve (2H-21A). -Check valve. Replace if defective. 4.2-2. All Systems Sluggish 1. Systems contaminated. -Thoroughly flush Hydraulic System and add new hydraulic oil. (Refer to Sec. 5, Page 2 for recommendations.) 2.

  • Page 51: 7. Work Platform Lifts Slowly

    Troubleshooting Information - Hydraulic System 4.2-7. Work Platform Lifts Slowly 1. Contaminated System Dump Valve (2H-21A). -Clean valve and reinstall. Replace if defective. 2. Contaminated Brake Release Valve (2H-30). -Clean valve and reinstall. Replace if defective. 3. Contaminated Lowering Valve (2H-13-1) or Manual Lowering Valve (V1). -Clean valve and reinstall.

  • Page 52: 12. Outrigger Inoperative

    Troubleshooting Information - Hydraulic System 3. Gearbox Relief Valve (R2) set to low. -Setting should be 500 psi. 4. Gearbox Shift Cylinder leaking internally. -Check cylinder. Repair or replace if defective. 4.2-12. Outrigger Inoperative 1. Outrigger Holding Valve (2H-17A) not shifting. -Check valve and reinstall.
  • Page 53 SECTION 5 MAINTENANCE AND SERVICE Table Of Contents Description Page No. Operators Responsibility For Maintenance ..................2 Maintenance And Inspection Schedule ....................2 Owners Annual Inspection Record ..................... 2 General Maintenance Hints ........................ 2 Hydraulic System And Component Maintenance And Repair ............3 General Specifications ........................

  • Page 54: Operators Responsibility For Maintenance

    Operator’s Responsibility For Maintenance And Inspection Maintenance Schedule Death or injury can result if the work platform is not kept The actual operating environment of the work platform in good working order. Inspection and maintenance governs the use of the maintenance schedule. The should be performed by competent personnel who inspection points covered in the Maintenance and...

  • Page 55: Hydraulic System And Component Maintenance And Repair

    For conditions causing of the proper type and viscosity in the hydraulic oil temperatures below -31°F (-35°C) and above reservoir. 122°F (50°C) consult Skyjack, Inc. Keep all connections tight. SJ-800 Series E Battery Powered SECTION 5, Page 3...
  • Page 56 Table 5-1. General Specifications Model 8831E 8841E Electrical System 48 Volts DC Batteries 6V, 250AH Lift Relief Refer to Serial Number Nameplate System Relief Refer to Serial Number Nameplate Return Filter 20 Micron Hydraulic Tank 20.5 Gallons Capacity (77.6 Liters) 22.0 Gallons Hydraulic System Capacity (83.3 Liters)
  • Page 57 32.3-10-16.5 HD Stabilizer 70 (482.6)* 75 (517.1) 30-10-16.5 OTR Outrigger 70 (482.6)* 75 (517.1) 31-15.5-15 NHS 50 (344.7)* Not Available 31-13.5-15 NHS Consult Skyjack Inc. 31-10-16.5 “Carlisle” 75 (517.1)* Not Available 31-10-16.5 “Carlisle” 30-10-16.5 NHS Solid Urethane 31-15.5-15 NHS 31-13.5-15 NHS Consult Skyjack Inc.

  • Page 58: System Gearbox And Brake Pressure Adjustments

    System, Gearbox and Brake Pressure Adjustments All adjustments must be made with a Calibrated Gauge. Refer to the Serial Number Plate located on the rear of the machine for System and Lift Pressure values. System Relief Pressure Adjustment Locate the System Pressure Quick Disconnect Port on the Main Manifold. Refer to Section 3 “Hydraulic Manifold And Port Identification”...

  • Page 59: Brake Adjustment Procedure

    Brake Adjustment Procedure Place machine on level surface and block wheels Reinstall clevis pin back into the clevis to prevent rolling in either direction. actuating lever. Unplug battery , disconnect plug. 10. Remove plastic plug located on the end of the Locate brake manifold in hydraulic/electric side caliper shaft.

  • Page 60: Proximity Switch Replacement And Adjustment Procedure

    Proximity Switch Replacement And Adjustment Procedure Figure 5-3. Traction Motor/Lift Pump Proximity Switch Location 1. To replace a proximity switch. First select either: lift mode to replace the PR2 proximity switch or traction mode to replace the PR1 proximity switch. 2.

  • Page 61: Proximity Switch Test Procedure

    Proximity Switch Test Procedure Figure 5-4. Proximity Switch SJ-800 Series E Battery Powered SECTION 5, Page 9 119153...

  • Page 62: Sevcontroller Adjustment And Diagnostics

    A hand-held calibrator (Figure 5-5, Skyjack part #701051) can be plugged into the controller adjustment socket and used to digitally view or reset the parameters. The current value of these parameters will be shown on an LCD display. Additionally, the calibrator can perform certain measurements that can be useful for diagnostic purposes.
  • Page 63 Brake Personality Timer 60285AA NOTE: Skyjack does NOT recommend exceeding the default settings. WARNING Before making any adjustments, you must determine the revision of your software. When the calibrator is plugged in, turn the power on and push and hold down the “-” button for 5 seconds.
  • Page 64 Brake Personality Timer 60286AA NOTE: Skyjack does NOT recommend exceeding the default settings. WARNING Before making any adjustments, you must determine the revision of your software. When the calibrator is plugged in, turn the power on and push and hold down the “-” button for 5 seconds.
  • Page 65 Sevcontroller Adjustment And Diagnostics (Continued) Sevcon Calibration Tool (Continued) HOURS COUNTER: The hours counter records pulsing hours, and is displayed when the calibrator is first plugged in. Once the SELECT button is pressed, the calibrator reverts to normal operation. Initially a minute/seconds count is displayed. By pressing the (-) button, hours are displayed and by pressing the (+) button 1000’s of hours are displayed.
  • Page 66 Sevcontroller Adjustment And Diagnostics (Continued) Table 5-5. Sevcontrol Test Sequence Drive Controller Test Sequence Sequence Test Display Controller (Joystick) Input 0 to 100% Forward Switch CL/OP Reverse Switch CL/OP Tachometer Input 0 to 100% Elevated Position CL=Collapsed OP=Lifted Tilt Switch CL=Level OP=Tilt Pump/Traction Switch CL=Pump Mode OP=Traction...
  • Page 67 Sevcontroller Adjustment And Diagnostics (Continued) Traction Controller Pin Reference Pins are identified from left to right Diagnostic LED Pin #1 thru Pin #17 Figure 5-7. Traction Controller Pin 1- Brake relay control. Pin 11- Reverse direction input from joystick Brings B- to brake relay (25CR). 24 volts = reverse selected.
  • Page 68 Sevcontroller Adjustment And Diagnostics (Continued) Table 5-6. Traction Controller Flash Fault Pin References Number of Flashes 60288AA SJ-800 Series E Battery Powered SECTION 5, Page 17 119153...

  • Page 69: Tachometer Board Pin Reference

    Tachometer Board Pin Reference Pins are identified from right to left Figure 5-8. Tachometer Board Term A- 48 volt input from relay 10ACR-2. Pin 6- Steer enable Term B- 24 volt input from wire #10A. Pin 7- not used Test between terminal B and wire 02. Pin 8- Lift mode selected.

  • Page 70: Tachometer Generator Testing Procedure

    Tachometer Generator Testing Procedure Locate tachometer generator on back of drive motor. Remove rubber boot from the rear of the tachometer generator. Mark the location of the wires attached to the generator and remove wires. NOTE: Wires must be reattached to the same terminals as they were removed from or the Sevcon controller will not function when reassembled.
  • Page 71 This complete identification should also be used when HOW TO ORDER REPAIR PARTS requesting equipment information. 1. Address all orders to your local SKYJACK dealer. 2. Specify model and serial number of the work METHOD OF LISTING platform (found on the serial number plate).
  • Page 72 List Of Illustrations Description Page No. Platform And Related Parts Figure 6.1-1. Main Platform And Railings ......................4 Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly ................8 Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly ................10 Figure 6.1-4. Hydraulic Hose Connections - Single Powered Extension Platform ........
  • Page 73 List Of Illustrations Description Page No. Hydraulic Cabinet Assembly Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly ............... 82 Figure 6.4-2. Hydraulic Oil Tank Assembly ....................84 Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray ............86 Figure 6.4-4. Battery Charger Assembly ....................... 88 Hydraulic/Electric Cabinet Assembly Figure 6.5-1.

  • Page 74: Figure 6.1-1. Main Platform And Railings

    Figure 6.1-1. Main Platform And Railings M1003AD SECTION 6, Page 4 SJ-800 Series E Battery Powered 119153...
  • Page 75 Figure 6.1-1. Main Platform And Railings Index Skyjack Qty. Description Part No. (Ref.) Machines with front extension platform. (Ref.) Machines with rear extension platform. (Ref.) Machines with hinged end rails. 107623 WELDMENT, Main platform 104625 • SCREW, Set 3/8”-16 x 5/8” lg. 103978 • NUT, Hex 3/8”-16 117289 WELDMENT, Hinged bottom gate...
  • Page 76 Figure 6.1-1. Main Platform And Railings (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 107617 RAILING, Lower front LH/lower rear RH 104183 PAD, Entry insulation 27” lg. (Half gate) 107621 RAILING, Upper rear RH,...

  • Page 77: Figure 6.1-2. 4 Ft. Roll-Out Extension Platform Assembly

    Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly M10033AA_1 SECTION 6, Page 8 SJ-800 Series E Battery Powered 119153...
  • Page 78 Figure 6.1-2. 4 Ft. Roll-out Extension Platform Assembly Index Skyjack Qty. Description Part No. 107639 WELDMENT, Extension platform 105829 • PIN, Roller 3/4” x 2-3/8” lg. 100141 • ROLLER, Rear 106432 U-BOLT, 1/4”-20 x 3/4”ID 117200 RAILING, Pivoting front 115531 LABEL, Falling hazard 117199 RAILING, Side RH 115015...

  • Page 79: Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly

    Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly M10035AC SECTION 6, Page 10 SJ-800 Series E Battery Powered 119153...
  • Page 80 Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly Index Skyjack Qty. Description Part No. 107639 WELDMENT, Extension platform 105829 • PIN, Roller 3/4” x 2-3/8” lg. 100141 • ROLLER, Rear 130229 PLATE, Info/warning mount 103632 • BOLT, Self tapping 1/4” - 14 x 3/4” lg. 117198 RAILING, Extension platform side LH 117199 RAILING, Extension platform side RH (Ref.)
  • Page 81 Figure 6.1-3. 4 Ft. Powered Extension Platform Assembly (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 113304 WASHER, Isolator 3/4” x 2” 113305 ISOLATOR, Cylinder rod 113331 ADAPTER, Cylinder rod 113334 WELDMENT, Cylinder rod mount 115544 SPACER, 3/4”...
  • Page 82 Figure 6.1-4. Hydraulic Hose Connections - Powered Extension Platform (Machines With Front Extension Platform) M1046AB Index Skyjack Qty. Description Part No. (Ref.) CYLINDER ASSEMBLY, Powered extension platform (For Components, Refer to Figures 6.1-6) 107382 BLOCK, Valve manifold 103614 VALVE ASS’Y, “Vickers”...
  • Page 83 Figure 6.1-5. Hydraulic Hose Connections - Powered Extension Platform (Machines With Front And Rear Extension Platforms) Rear 8831 Front 8831 Front 8841 Rear 8841 M1027AB Index Skyjack Qty. Description Part No. (Ref.) CYLINDER ASSEMBLY, Powered extension platform (For Components, Refer to Figures 6.1-6) 107382...
  • Page 84 Figure 6.1-6A. Powered Extension Platform Cylinder Assembly (Model 8831E with Serial No. 36839 and Below) (Model 8841E with Serial No. 41670 and Below) M118090AB Index Skyjack Qty. Description Part No. 118090 CYLINDER ASSEMBLY, 5 Ft. Extension platform 119418 • WELDMENT, Cylinder barrel 119407 • GLAND, Cylinder end...
  • Page 85 Figure 6.1-6B. Powered Extension Platform Cylinder Assembly (Model 8831E with Serial No. 36840 and Above) (Model 8841E with Serial No. 41671 and Above) M1007AA Index Skyjack Qty. Description Part No. 120275 CYLINDER ASSEMBLY, Extension platform 120271 • WELDMENT, Cylinder barrel 120254 • GLAND, Cylinder end 110976 • O-RING, Piston...
  • Page 86 Figure 6.1-7A. Powered Extension Platform Electrical Panel (Model 8831 with Serial No. 36901 and Below) (Model 8841E with Serial No. 41892 and Below) M117362AA Index Skyjack Qty. Description Part No. 103012 BLOCK, Terminal 103955 • BOLT, Machine #6-32 x 3/4” lg. 103985 • NUT, Machine #6-32 117362 PANEL, Powered platform electrical 100397 • NUT, Hex-hd 5/16-18...
  • Page 87 Figure 6.1-7B. Powered Extension Platform Electrical Panel (Model 8831 with Serial No. 36902 and Above) (Model 8841 with Serial No. 41893 and Above) M1020AA Index Skyjack Qty. Description Part No. (Ref.) SINGLE POWERED EXTENSION PLATFORM (Ref.) DOUBLE POWERED EXTENSION PLATFORMS (Shown)

  • Page 88: Figure 6.1-8. Powered Extension Platform Control Box Assembly

    Figure 6.1-8. Powered Extension Platform Control Box Assembly M1006AA Index Skyjack Qty. Description Part No. 115592 CONTROL BOX ASSEMBLY, Powered ext. platform 115539 • BOX, Control 103041 • STRAIN RELIEF, Straight 1/2” 106401 • CORD, Coiled 18/3 107712 • CONNECTOR ASSEMBLY, 5 pole male 103567 • • HOUSING, Base 103569 • • INSERT, Male 108328 • LABEL, Platform extend/retract 102853 • SWITCH, Toggle 111181 • GUARD, Toggle switch...
  • Page 89 Figure 6.1-9A. Control Box Assembly (Model 8831E with Serial No. 37314 and Below) (Model 8841E with Serial No. 42701 and Below) M1040AA SECTION 6, Page 22 SJ-800 Series E Battery Powered 119153...

  • Page 90: Figure 6.1-9. Control Box Assembly

    Figure 6.1-9A. Control Box Assembly (Model 8831E with Serial No. 37314 and Below) (Model 8841E with Serial No. 42701 and Below) Index Skyjack Qty. Description Part No. 119367 CONTROL BOX ASSEMBLY 119374 CONTROL BOX ASSEMBLY WITH HORN 119344 • WELDMENT, Control box, 1 hole 112327 • • BOLT, Hex-hd #8-18 x 1/2” lg.
  • Page 91 Figure 6.1-9A. Control Box Assembly (Continued) (Model 8831E with Serial No. 37314 and Below) (Model 8841E with Serial No. 42701 and Below) Index Skyjack Qty. Description Part No. Parts list continued from the previous page 119373 • CABLE ASSEMBLY, Control box 16 pole 119907 • • CONNECTOR, P .C. Board 15 pole 103041 • • CONNECTOR, Strain relief...
  • Page 92 Figure 6.1-9B. Control Box Assembly (Model 8831E with Serial No. 37315 and Above) (Model 8841E with Serial No. 42702 and Above) M10268AB SECTION 6, Page 26 SJ-800 Series E Battery Powered 119153...
  • Page 93 Figure 6.1-9B. Control Box Assembly (Model 8831E with Serial No. 37315 and Above) (Model 8841E with Serial No. 42702 and Above) Index Skyjack Qty. Description Part No. 130249 CONTROL BOX ASSEMBLY (With Key) 130250 CONTROL BOX ASSEMBLY (Without Key) 119374...
  • Page 94 Figure 6.1-9B. Control Box Assembly (Continued) (Model 8831E with Serial No. 37315 and Above) (Model 8841E with Serial No. 42702 and Above) Index Skyjack Qty. Description Part No. Parts list continued from previous page. 119397 • HARNESS ASSEMBLY, Horn push-button 119894 • • CONNECTOR, P .C. Board 2 pole 103100 • • BASE, Contact...
  • Page 95 Figure 6.1-10A. Drive/Steer Controller Assembly (Model 8831E with Serial No. 37314 and Below) (Model 8841E with Serial No. 42701 and Below) M1022AA Index Skyjack Qty. Description Part No. 119371 CONTROLLER ASSEMBLY, Drive/steer 105735 • CAP , Elastic 105734 • ACTUATOR, Rocker 105733 • SWITCH, Directional 105738 • KNOB HALF...
  • Page 96 Figure 6.1-10B. Drive/Steer Controller Assembly (Model 8831E with Serial No. 37315 and Above) (Model 8841E with Serial No. 42702 and Above) M10269AB Index Skyjack Qty. Description Part No. 127063 CONTROLLER ASSEMBLY, Drive/steer 126469 • RELAY, DPDT 24V 126488 • CONNECTOR, 9-Pin PCB 126489 • PINS, PCB connector crimp SJ-800 Series E Battery Powered...
  • Page 97 Figure 6.1-11. AC Outlet On Platform M11090AF M11090AG Index Skyjack Qty. Description Part No. 113257 110V AC OUTLET ON PLATFORM - Model 8831 (ANSI/SIA and CSA) 113256 110V AC OUTLET ON PLATFORM - Model 8841 (ANSI/SIA and CSA) 117548 220V AC OUTLET ON PLATFORM -...

  • Page 98: Figure 6.1-12. Air Hose To Platform Option

    Figure 6.1-12. Air Hose To Platform Option M1017AA Index Skyjack Qty. Description Part No. 116374 AIR HOSE TO PLATFORM (Model 8841) 124177 AIR HOSE TO PLATFORM (Model 8831) (Ref.) HOSE ASSEMBLY, Air to platform 107882 • FITTING, Female disconnect 107883 • FITTING, Male disconnect 107884 840” lg. • HOSE, Air 1/2” Dia.
  • Page 99 Figure 6.2-1. Scissor Arm Assembly (Model 8831E) 15 14 M1010AA SECTION 6, Page 34 SJ-800 Series E Battery Powered 119153...
  • Page 100 Figure 6.2-1. Scissor Arm Assembly (Model 8831E) Index Skyjack Qty. Description Part No. 110057 ASSEMBLY, 3 Arm Scissor 110395 ARM ASSEMBLY, 3rd Inner 110361 ARM ASSEMBLY, 3rd Outer 110347 ARM ASSEMBLY, 2nd Outer 110377 ARM ASSEMBLY, 2nd Inner 100071 BUSHING, End pin 1-1/4” x 2” lg.
  • Page 101 Figure 6.2-1. Scissor Arm Assembly (Model 8831E) (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 111954 LATCH ASSEMBLY, Safety bar 102780 • LATCH, Safety bar 111534 • KNOB, Latch 103855 • BOLT, Hex-hd 1/4”-20 104000 • WASHER, Lock 1/4” 111137 NUT, Jam 2-1/8” 110409 PIN, Lift cylinder pivot...
  • Page 102 Figure 6.2-2. Scissor Arm Assembly (Model 8841E) M1009AA SECTION 6, Page 38 SJ-800 Series E Battery Powered 119153...
  • Page 103 Figure 6.2-2. Scissor Arm Assembly (Model 8841E) Index Skyjack Qty. Description Part No. 110059 ASSEMBLY, 4 Arm Scissor 110361 • ARM ASSEMBLY, 4th Outer 110389 • ARM ASSEMBLY, 4th Inner 110381 • ARM ASSEMBLY, 3rd Inner 110359 • ARM ASSEMBLY, 3rd Outer 110347 • ARM ASSEMBLY, 2nd Outer 110377 • ARM ASSEMBLY, 2nd Inner 100071 BUSHING, End pin 1-1/4” x 2” lg. 110410 • PIN, End 1-1/4”...
  • Page 104 Figure 6.2-2. Scissor Arm Assembly (Model 8841E) (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 111172 CORD ASSEMBLY, Holding valve 103256 • CABLE, 18/2 x 321” lg. 119825 • CONNECTOR W/DIODE, Black 111954 LATCH ASSEMBLY, Safety bar 102780 • LATCH, Safety bar 111534 • KNOB, Latch 103855 • BOLT, Hex-hd 1/4”-20 x .50” lg.

  • Page 105: Figure 6.2-3. Hydraulic Hose Connections- Scissors

    Figure 6.2-3. Hydraulic Hose Connections- Scissors M1003AA SECTION 6, Page 42 SJ-800 Series E Battery Powered 119153...
  • Page 106 Figure 6.2-3. Hydraulic Hose Connections - Scissors Index Skyjack Qty. Description Part No. (Ref.) CYLINDER ASSEMBLY, Lift (For Components, Refer to Figures 6.2-4) 114578 FITTING, Elbow 90° #6orb-#6 125430 BLOCK, Lift manifold 103746 • BOLT, Socket 5/16”-18 104637 • WASHER, Lock 5/16” 104437 PLUG, Soc-hd #6 103090 CONDUIT, Convoluted 1-1/4”...
  • Page 107 Figure 6.2-4A. Lift Cylinder Assembly (Model 8831E with Serial No. 36839 and Below) (Model 8841E with Serial No. 41670 and Below) M109953AA SECTION 6, Page 44 SJ-800 Series E Battery Powered 119153...
  • Page 108 Figure 6.2-4A. Lift Cylinder Assembly (Model 8831E with Serial No. 36839 and Below) (Model 8841E with Serial No. 41670 and Below) Index Skyjack Qty. Description Part No. 109953 CYLINDER ASSEMBLY, Lift 109227 • WELDMENT, Cylinder barrel 109232 • WELDMENT, Cylinder rod 109246 • WIPER, Rod 109244 • SEAL, Rod 109247 • RING, Rod wear...
  • Page 109 Figure 6.2-4B. Lift Cylinder Assembly (Model 8831E with Serial No. 36840 and Above) (Model 8841E with Serial No. 41671 and Above) M1002AA SECTION 6, Page 46 SJ-800 Series E Battery Powered 119153...
  • Page 110 Figure 6.2-4B. Lift Cylinder Assembly (Model 8831E with Serial No. 36840 and Above) (Model 8841E with Serial No. 41671 and Above) Index Skyjack Qty. Description Part No. 120349 CYLINDER ASSEMBLY, Lift 120348 • WELDMENT, Cylinder barrel 109232 • WELDMENT, Cylinder rod 109246 • WIPER, Rod 109244 • SEAL, Rod 109247 • RING, Rod wear...

  • Page 111: Figure 6.2-5. Lift Cylinder Manifold Assembly

    Figure 6.2-5. Lift Cylinder Manifold Assembly Note: Additional components for CE machines equipped with Load Sensing System, refer to Load Sensing Supplement Manual. M11218AA SECTION 6, Page 48 SJ-800 Series E Battery Powered 119153...
  • Page 112 Figure 6.2-5. Lift Cylinder Manifold Assembly Index Skyjack Qty. Description Part No. 106688 BLOCK, Manifold with plugs 111316 • BLOCK, Manifold 108052 • PLUG, Expander 106557 VALVE, Relief 107269 VALVE, Holding valve (N.C.) 114578 FITTING, Hydraulic elbow 103403 SEAL, O-ring 120481 ORIFICE, One way (0.104” Dia.)

  • Page 113: Figure 6.3-1. Base, Axles And Wheels

    Figure 6.3-1. Base, Axles And Wheels M11143AA SECTION 6, Page 50 SJ-800 Series E Battery Powered 119153...
  • Page 114 Figure 6.3-1. Base, Axles And Wheels Index Skyjack Qty. Description Part No. (Ref.) AXLE ASSEMBLY, Front idle (2wd) (For Components, Refer to Figure 6.3-5) (Ref.) AXLE ASSEMBLY, Front drive (4wd) (For Components, Refer to Figure 6.3-4) 123855 • BOLT, Hex-hd 1/2”-13 x 2-3/4” grade 8 126286 • WASHER, Lock 1/2” heavy duty 123856 • NUT, Hex-hd 1/2”-13 grade 8...
  • Page 115 Figure 6.3-1. Base, Axles And Wheels (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. (Ref.) AXLE ASSEMBLY, Rear drive (For Components, Refer to Figure 6.3-11) 123855 • BOLT, Hex-hd 1/2”-13 x 2-3/4” grade 8 126286 • WASHER, Lock 1/2” heavy duty 123856 • NUT, Hex-hd 1/2”-13 grade 8 124342 KIT, Emergency Lowering Access Bar 132477 • BAR ASSEMBLY, Emergency Lowering Access (ANSI/CSA)

  • Page 116: Figure 6.3-2. Electrical Components - Base

    Figure 6.3-2. Electrical Components - Base M1062AD SECTION 6, Page 54 SJ-800 Series E Battery Powered 119153...
  • Page 117 Figure 6.3-2. Electrical Components - Base Index Skyjack Qty. Description Part No. 105600 BATTERY, Boot Red (Traction Motor) 119567 CABLE ASSEMBLY, Battery (S2) 119566 CABLE ASSEMBLY, Battery (S1) 120765 CABLE ASSEMBLY, Battery (A2) 120767 CABLE ASSEMBLY, Battery (A1) (Ref.) CABLE ASSEMBLY, Tach generator And Proximity (For Components, Refer to Figure 6.6-4)
  • Page 118 Figure 6.3-2. Electrical Components - Base (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 119569 CABLE ASSEMBLY, Battery (Ref.) SWITCH ASSEMBLY, Proximity (For Components, Refer to Figure 6.6-4) (Ref.) MOTOR And TACHOMETER GENERATOR ASSEMBLY (For Components, Refer to Figure 6.3-7)

  • Page 119: Figure 6.3-3. Hydraulic Hose Connections - Base

    Figure 6.3-3. Hydraulic Hose Connections - Base M1062AD SECTION 6, Page 58 SJ-800 Series E Battery Powered 119153...
  • Page 120 Figure 6.3-3. Hydraulic Hose Connections - Base Index Skyjack Qty. Description Part No. (Ref.) DISC BRAKE ASSEMBLY (For components, refer to Figure 6.3-9) 114583 FITTING, Elbow 90° #8orb-#8 (Ref.) PUMP , MANIFOLDS, GEAR BOX AND DRIVE MOTOR ASSEMBLY (For components, refer to Figure 6.3-7) 114388 HOSE ASSEMBLY, Brake 1/2”...

  • Page 121: Figure 6.3-4. Front Drive Axle Assembly - 4-Wheel Drive Machines

    Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines 54 53 M1028AC SECTION 6, Page 60 SJ-800 Series E Battery Powered 119153...
  • Page 122 Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines Index Skyjack Qty. Description Part No. 115602 MODIFIED AXLE ASSEMBLY, Front drive (5.13 ratio) 120845 • WELDMENT, Steering arm Support (Must use Castle Nut #120191) 120191 • NUT, Tie Rod Castle Hex Both part numbers 120845 & 120191 MUST be ordered for Machines with Serial numbers 36602 (8831) or 41283 (8841) &...
  • Page 123 Figure 6.3-4. Front Drive Axle Assembly - 4 Wheel Drive Machines (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 113732 • • KNUCKLE, Steering LH (shown) 113733 • • KNUCKLE, Steering RH (opposite) 113902 • • SPINDLE ASSEMBLY 108393 • • SEAL, Wheel hub 108390 • • BEARING ASSEMBLY, Inner hub 113903 • • HUB, Wheel 111719 • • • STUD, Wheel 5/8-18 RH 113907 • • CAP , Hub...

  • Page 124: Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines

    Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines M1004AB SECTION 6, Page 64 SJ-800 Series E Battery Powered 119153...
  • Page 125 Figure 6.3-5. Front Idle Axle Assembly - 2 Wheel Drive Machines Index Skyjack Qty. Description Part No. 120345 AXLE ASSEMBLY, Front idle 108487 • WELDMENT, Front idle axle 100249 • BUSHING, 1”ID x 3/4” lg. 101801 • BEARING, Thrust 102230 • PIN, Spindle 103887 • • BOLT, Hex-hd 5/16-18 x 3/4” lg. 103996 • • WASHER, Flat 5/16” 102027 • NIPPLE, Grease 111755 • WELDMENT, Spindle arm LH 107908 • HUB ASSEMBLY, Front wheel 103220 • • CAP , Dust...
  • Page 126 Figure 6.3-6A. Steer Cylinder Assembly (Model 8831E with Serial Number 36839 and Below) (Model 8841E with Serial Number 41670 and Below) M112498AA Index Skyjack Qty. Description Part No. 112498 CYLINDER ASSEMBLY, Steer (2WD/4WD) 113347 • ROD, Steering 113350 • SEAL, Steering rod 107934 • O-RING, Gland 112496 • GLAND, Front end...
  • Page 127 Figure 6.3-6B. Steer Cylinder Assembly (Model 8831E with Serial Number 36840 and Above) (Model 8841E with Serial Number 41671 and Above) M120405AE Index Skyjack Qty. Description Part No. 120405 CYLINDER ASSEMBLY, Steer (2WD/4WD) 113347 • ROD, Steering 113350 • SEAL, Steering rod 120438 • O-RING, Gland 120401 • GLAND, Front end...

  • Page 128: Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly

    Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly M1066AA SECTION 6, Page 68 SJ-800 Series E Battery Powered 119153...
  • Page 129 Figure 6.3-7. Pump, Gear Box And Drive Motor Assembly Index Skyjack Qty. Description Part No. 120110 TACH GENERATOR ASSEMBLY 117074 • HOUSING, Tach generator 103864 • BOLT, Hex-hd 5/16-18 x 1” lg. 103404 • WASHER, Lock 5/16” 103880 • BOLT, Hex-hd 3/8”-24 x 3/4” lg. 103979 • NUT, Hex-hd 3/8”-24 700227 • GENERATOR, Tachometer 700487 • COUPLING, Rubber 117071 • COLLAR, Generator 114271 • CAP , Vinyl 103256 • CABLE, 18/2 36” lg.

  • Page 130: Figure 6.3-8. Gearbox Assembly

    Figure 6.3-8. Gearbox Assembly 20 19 M120234AA SECTION 6, Page 70 SJ-800 Series E Battery Powered 119153...
  • Page 131 Figure 6.3-8. Gearbox Assembly Index Skyjack Qty. Description Part No. 120234 GEAR BOX ASSEMBLY 122918 • HOUSING, Half 122920 • PIN, Parallel 8m6X28 122921 • PLUG, Socket Pipe 122922 • RING, A20X24X1.5 Sealing 122923 • VENT, Dipstick 122944 • Plate, Label 122945 • PIN, 3X6 Round Head Groved Aluminium 122951 • GEAR, 65X3.5 Helical 122950 • SHAFT, Output 122948 • BEARING, NJ2208E Roller 122946 • SHAFT, Pinion 122929 • GEAR, 24X2 Helical 122940 • COLLAR, Shift 122932 • RING, Inner...

  • Page 132: Figure 6.3-9. Disc Brake Assembly

    Figure 6.3-9. Disc Brake Assembly M120572AA SECTION 6, Page 72 SJ-800 Series E Battery Powered 119153...
  • Page 133 Figure 6.3-9. Disc Brake Assembly Index Skyjack Qty. Description Part No. 120572 ASSEMBLY, Disk Brake (Ref.) ASSEMBLY, Disc Brake Cylinder (For components, refer to Figure 6.3-10) 109579 SPACER, Cylinder Mounting 109599 CLEVIS, Rod End 1/2-20 109598 NUT, Jam 1/2-20 109600...
  • Page 134 Figure 6.3-10A. Disc Brake Cylinder Assembly (Model 8831E with Serial Number 36839 and Below) (Model 8841E with Serial Number 41670 and Below) M112448AC Index Skyjack Qty. Description Part No. 112448 CYLINDER ASSEMBLY, Disc brake 109575 • WELDMENT, Cylinder barrel 109571 • GLAND, Front end 106583 • O-RING, Front gland 109597 • WIPER, Brake rod...
  • Page 135 Figure 6.3-10B. Disc Brake Cylinder Assembly (Model 8831E with Serial Number 36840 and Above) (Model 8841E with Serial Number 41671 and Above) M120412AF Index Skyjack Qty. Description Part No. 120412 CYLINDER ASSEMBLY, Disc brake 120631 • ROD, Brake cylinder 109597 • WIPER, Brake rod 120409 • GLAND, Front end 109573 • SPACER, Stroke limit...

  • Page 136: Figure 6.3-11. Rear Drive Axle Assembly

    Figure 6.3-11. Rear Drive Axle Assembly M1029AA SECTION 6, Page 76 SJ-800 Series E Battery Powered 119153...
  • Page 137 Figure 6.3-11. Rear Drive Axle Assembly Index Skyjack Qty. Description Part No. 115821 MODIFIED AXLE ASSEMBLY, Rear drive (5.13 ratio) 115729 • AXLE ASSEMBLY, Rear drive (DANA #070AF512-51A) 113888 • • PLUG, Cover carrier 108394 • • COVER, Carrier 113926 • • DIFFERENTIAL ASSEMBLY, (Detroit Locker) 117130 • • DRIVE GEAR AND PINION ASSEMBLY 113880 • • BEARING ASSEMBLY, Inner pinion (Includes item 4) 113881 • • KIT, Pinion adjusting shim 113882 • • SLINGER, Inner pinion • • HOUSING W/BEARING CAPS, Rear drive axle • • • CAP , Differential bearing • • • BOLT, Differential bearing cap 113886 • • NUT, Pinion...

  • Page 138: Figure 6.3-12. Battery Roll-Out Tray Assembly

    Figure 6.3-12. Battery Roll-out Tray Assembly 10 9 24 23 M1074AA SECTION 6, Page 78 SJ-800 Series E Battery Powered 119153...
  • Page 139 Figure 6.3-12. Battery Roll-out Tray Assembly Index Skyjack Qty. Description Part No. 115220 WELDMENT, Battery roll-out tray 102780 • LATCH, Battery tray 119746 WELDMENT, Battery box 115404 GUARD, Battery tray 111351 ROLLER, Battery tray 116621 • SHIM, 7/8” x 1-3/16 x 1/16” thk 103232 PIN, Clevis 1/2” x 1-3/4” lg.
  • Page 140 Figure 6.3-12. Battery Roll-out Tray Assembly (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 106552 BATTERY, 6 Volt (Trojan U-2500) (Ref.) CABLES, Battery (For Components, Refer to Figure 6.3-2) (Ref.) BOOTS, Battery (For Components, Refer to Figure 6.3-2)

  • Page 141: Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly

    Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly M1077AA SECTION 6, Page 82 SJ-800 Series E Battery Powered 119153...
  • Page 142 Figure 6.4-1. Hydraulic Oil Tank/Charger Cabinet Assembly Index Skyjack Qty. Description Part No. 120242 WELDMENT, Hydraulic oil tank cabinet (Machines w/o scissor guards) 120252 WELDMENT, Hydraulic oil tank cabinet (Machines with scissor guards) 109779 WELDMENT, Hydraulic oil tank cabinet (EE Rated)

  • Page 143: Figure 6.4-2. Hydraulic Oil Tank Assembly

    Figure 6.4-2. Hydraulic Oil Tank Assembly Earlier Models M1067AA Later Models M11077AA SECTION 6, Page 84 SJ-800 Series E Battery Powered 119153...
  • Page 144 Figure 6.4-2. Hydraulic Oil Tank Assembly Index Skyjack Qty. Description Part No. 132083 TANK ASSEMBLY, Hydraulic Oil (Later Models) 116753 TANK ASSEMBLY, Hydraulic Oil (Earlier Models) 132180 • WELDMENT, Hydraulic oil tank, A 114337 • WELDMENT, Hydraulic oil tank, B 119309 80 L • OIL, Hydraulic (Liters) 103236 • GAUGE ASSEMBLY, Oil level temp 124311 • INSERT, Threaded (Not Needed If Ordering Gauge Assembly) 113118 • NECK, Side filler, B 132127 • CAP...

  • Page 145: Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray

    Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray 14 15 M120034AD_1 SECTION 6, Page 86 SJ-800 Series E Battery Powered 119153...
  • Page 146 Figure 6.4-3. Hydraulic Hose Connections - Hydraulic Electric/Tray Index Skyjack Qty. Description Part No. (Ref.) MOTOR/PUMP ASSEMBLY, Hydraulic (For components, refer to Figure 6.5-1) (Ref.) BASE HOSE ASSEMBLIES, Hydraulic (For components, refer to Figure 6.3-3) 110498 FITTING, Reducing Connector #6-#8 (Ref.)
  • Page 147 Figure 6.4-4A. Battery Charger Assembly - Mac #BA1001 M1086AA SECTION 6, Page 88 SJ-800 Series E Battery Powered 119153...
  • Page 148 Figure 6.4-4A. Battery Charger Assembly - Mac #BA1001 Index Skyjack Qty. Description Part No. 117393 CHARGER ASSEMBLY, Battery (MAC #BA1001) (North American) 48VDC, 25A, 120VAC, 60 Hz 108554 • AMMETER, 0-30 708974 • CAPACITOR, 10MFD 440VAC, 708976 • CORD ASSEMBLY, D.C. 103364 • • PLUG, 50 Amp gray 108556 • DIODE, 70 Amp 108558 • FUSE HOLDER, A.C. 700688 • • FUSE, 25 Amp A.C.
  • Page 149 Figure 6.4-4B. Battery Charger Assembly (Motor Appliance #BA1045 and #BA961) M120075AA SECTION 6, Page 90 SJ-800 Series E Battery Powered 119153...
  • Page 150 Figure 6.4-4B. Battery Charger Assembly (Motor Appliance #BA1045 and #BA961) Index Skyjack Qty. Description Part No. 120075-AA CHARGER ASSEMBLY, Battery (BA1045) (ANSI/SIA , CSA and CE) (Machine Serial Number 98283227 and Above) 120075-AE CHARGER ASSEMBLY, Battery (BA1045) (CE) (Machine Serial Number 98176386 thru 98176391)
  • Page 151 Figure 6.4-4C. Battery Charger Assembly - Bycan 4825U M1079AC SECTION 6, Page 92 SJ-800 Series E Battery Powered 119153...
  • Page 152 Figure 6.4-4C. Battery Charger Assembly - Bycan 4825U Index Skyjack Qty. Description Part No. 122367 CHARGER ASSEMBLY, Battery 121534 • HOUSING, Charger 121564 • TRANSFORMER 121536 • CAPACITOR 121537 • HEATSINK 121538 • RECTIFIER 121539 • BLOCK, TERMINAL 121540 • FUSE, LINK 121541 • SOCKET, AC Cord 121542 • RELAY, 24V DC 121543 • AMMETER, 50A DC 121565 • CONTROLLER ASSEMBLY 121545 • RELAY, 240 V...
  • Page 153 Figure 6.4-4D. Battery Charger Assembly 20 21 M10734AA SECTION 6, Page 94 SJ-800 Series E Battery Powered 119153...
  • Page 154 Figure 6.4-4D. Battery Charger Assembly Index Skyjack Qty. Description Part No. 129685 CHARGER, 48 V DC 130096 • CONTROL BOARD, Main 130092 • BOARD, Main PC (2) 127155 • FUSE, Internal 130091 • BOARD, Main PC (1) 127164 • SCREWS, Front and Rear Plates 130093 • PLATE, Front 129688 • LABEL, Front Plate 127171 • RELAY, Power ON 127154 • • RELAY, Interlock 130097 • GASKET, Front or Rear Plate 127158 • STRAIN RELIEF, Rear Plate 130089 • CABLE, Output 127156 • CABLE, Interlock...

  • Page 155: Figure 6.5-1. Hydraulic/Electric Cabinet Assembly

    Figure 6.5-1. Hydraulic/Electric Cabinet Assembly M10036AB SECTION 6, Page 96 SJ-800 Series E Battery Powered 119153...
  • Page 156 Figure 6.5-1. Hydraulic/Electric Cabinet Assembly Index Skyjack Qty. Description Part No. 119976 WELDMENT, Hydraulic/electric cabinet (For machines without Scissor Guard Option) 119986 WELDMENT, Hydraulic/electric cabinet (For machines with Scissor Guard Option) 124408 WELDMENT, Hydraulic/electric cabinet (For EE Rated machines) 114377 PLUG, 1/2”...
  • Page 157 Figure 6.5-1. Hydraulic/Electric Cabinet Assembly (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 103887 • BOLT, Hex-hd 5/16-18 x 3/4” lg. 103996 • WASHER, Flat 5/16” 103404 • WASHER, Lock 5/16” 700523 • BUSHING, Rubber 123145 PUMP/MOTOR ASSEMBLY, Hydraulic (EE Rated) 700669 • PUMP , Hydraulic 123355 • MOTOR, 48 Volt 108462 DOOR, Electrical panel access...

  • Page 158: Figure 6.5-2. Auto Reset Brake Manifold Assembly

    Figure 6.5-2. Auto Reset Brake Manifold Assembly M1018AA Index Skyjack Qty. Description Part No. (Ref.) MANIFOLD ASSEMBLY, Auto reset brake 116586 • BLOCK, Manifold, Auto reset brake 110554 • FITTING, Run tee #8orb-#8-#8 102659 • FITTING, Connector #8orb-#8 117189 • VALVE, N.O. (Brake) 103605 • COIL, 24 Volt 110652 • PUMP , Cavity hand 113752 • VALVE, Auto reset 103070 • FITTING, Connector #8orb-#6 SJ-800 Series E Battery Powered...

  • Page 159: Figure 6.5-3. Main Manifold Assembly

    Figure 6.5-3. Main Manifold Assembly M10307AB SECTION 6, Page 102 SJ-800 Series E Battery Powered 119153...
  • Page 160 Figure 6.5-3. Main Manifold Assembly Index Skyjack Qty. Description Part No. 118804 MANIFOLD ASSEMBLY, Main 118803 • BLOCK, Main manifold 104567 • VALVE, Check (small pump) 104567 • VALVE, Check (large pump) 123853 • ORIFICE, Dump Valve 105610 • COIL, 24 Volt 114365 • VALVE, #10 N.O. (system dump) 104412 • VALVE, #8 N.C. (lift) 114578 • FITTING, Elbow 90° 104412 • VALVE, #8 N.C. (brake release) 104412 • VALVE, #8 N.C. (gearbox holding) 112366 • FITTING, Elbow 90° #12orb-#8...

  • Page 161: Figure 6.6-1. Base Control/Electrical Panel Assembly

    Figure 6.6-1. Base Control/Electrical Panel Assembly 23 21 M10067AA SECTION 6, Page 104 SJ-800 Series E Battery Powered 119153...
  • Page 162 Figure 6.6-1. Base Control/Electrical Panel Assembly Index Skyjack Qty. Description Part No. 119972 PANEL, Base control electrical 103887 • BOLT, Hex-hd 5/16”-18 x 3/4” lg. 103984 • NUT, Lock 5/16”-18 (Ref.) BOARD, Main control (For components, refer to Figure 6.6-3) (Ref.) FLASHER, Flashing Light (For components, refer to Figures 6.6-6 & 6.6-7) (Ref.)

  • Page 163: Figure 6.6-2. Sevcon Battery Cable Layout

    Figure 6.6-2. Sevcon Battery Cable Layout 18 19 M1073AB SECTION 6, Page 106 SJ-800 Series E Battery Powered 119153...
  • Page 164 Figure 6.6-2. Sevcon Battery Cable Layout Index Skyjack Qty. Description Part No. (Ref.) TRACTION MOTOR AND CABLE ASSEMBLIES (For components, refer to Figure 6.3-2) (Ref.) CONTACTORS (For components, refer to Figure 6-6-1) (Ref.) CONTROLLER (For components, refer to Figure 6.6-1)

  • Page 165: Figure 6.6-3. Panel Layout

    Figure 6.6-3. Panel Layout MLP-1076AA SECTION 6, Page 108 SJ-800 Series E Battery Powered 119153...
  • Page 166 Figure 6.6-3. Panel Layout Index Skyjack Qty. Description Part No. 119722 BOARD, Main control 102921 DIODE (Ref.) HARNESS ASSEMBLY, Devices (For Components, Refer to Figure 6-41) 108589 RELAY, 24 V (Ref.) LIGHT, Work (For Components, Refer to Figure 6.5-1) (Ref.) HARNESS, Center Tap (For Components, Refer to Figure 6.3-2)

  • Page 167: Figure 6.6-4. Proximity And Tachometer Harness

    PIN 4 - N/U DRIVE PROXY PIN 1 - 10 BROWN PIN 2 - 02 BLUE PIN 3 - N/U PIN 4 - 33 BLACK ML1F-1063AA Index Skyjack Qty. Description Part No. (Ref.) GENERATOR ASSEMBLY (For Components, Refer to Figure 6.3-7) (Ref.) GEARBOX ASSEMBLY (For Components, Refer to Figure 6.3-8)

  • Page 168: Figure 6.6-5. Control Cable Harnesses

    Figure 6.6-5. Control Cable Harnesses ML1F-1070AA Index Skyjack Qty. Description Part No. 120370 CABLE ASSEMBLY, Scissor control (Model 8831) 120074 CABLE ASSEMBLY, Scissor control (Model 8841) 102887 648” • CABLE, 16/15 (Model 8831) 102887 768” • CABLE, 16/15 (Model 8841) 119360 • HOUSING, 16 Pole Female 114467 • INSERT, 16 Pole Female 120644 • CONNECTOR, Strain Relief 119359 • HOUSING, 16 Pole Male...

  • Page 169: Figure 6.6-6. Devices Connector Layout A

    Figure 6.6-6. Devices Connector Layout A ML1F-1069AC SECTION 6, Page 112 SJ-800 Series E Battery Powered 119153...
  • Page 170 Figure 6.6-6. Devices Connector Layout A Index Skyjack Qty. Description Part No. 108102 BEACON, Rotating Amber (Optional) 120102 BEEPER/LIGHT ASSEMBLY (Ref.) • LIGHT ASSEMBLY 103743 • • FLASHER, 12-24 Volt 132793 • • CLAMP , Flasher 103111 • • BULB, 24 Volt 121838 • LIGHT ASSEMBLY, Flashing amber 121477 • • LIGHT, Beacon 121533 • • • LENS, Amber 103111 • • • BULB, 24 Volt 103743 • • FLASHER, 12-24 Volt (Located @ Panel) 103056 • BEEPER, 7.5 - 16 Volt...

  • Page 171: Figure 6.6-7. Devices Connector Layout B

    Figure 6.6-7. Devices Connector Layout B M11418AA SECTION 6, Page 114 SJ-800 Series E Battery Powered 119153...
  • Page 172 Figure 6.6-7. Devices Connector Layout B Index Skyjack Qty. Description Part No. 133826 ASSEMBLY, Horn/light/beeper 133845 ASSEMBLY, Horn/Rotating light/beeper 132295 PLATE, Horn / light mount 103978 • NUT, Hex Hd 3/8”-16 Gr. 5 103472 • WASHER, Flat 3/8” 103999 • WASHER, Lock 3/8” 104694 • WASHER, Flat #10, 121477 LIGHT, Beacon 24V, 108102 BEACON, Rotating Amber 24 V, 103056 BEEPER, 7.5 - 16 VDC...
  • Page 173 Figure 6.7-1A. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37314 and Below)(Model 8841E with Serial No. 42702 and Below) ML1F-1014AB SECTION 6, Page 116 SJ-800 Series E Battery Powered 119153...
  • Page 174 Figure 6.7-1A. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37314 and Below)(Model 8841E with Serial No. 42702 and Below) Index Skyjack Qty. Description Part No. 118497 WELDMENT, Outrigger leg, LH rear 118496 WELDMENT, Outrigger leg, RH rear...
  • Page 175 Figure 6.7-1B. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37315 to 37406, & Model 8841E with Serial No. 42703 to 43044) 19 20 ML1F-1014AD SECTION 6, Page 118 SJ-800 Series E Battery Powered 119153...
  • Page 176 Figure 6.7-1B. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37315 to 37406, & Model 8841E with Serial No. 42703 to 43044 Index Skyjack Qty. Description Part No. 118497 WELDMENT, Outrigger leg, LH rear 118496 WELDMENT, Outrigger leg, RH rear...
  • Page 177 Figure 6.7-1C. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37407 and Above) (Model 8841E with Serial No. 43045 and Above) M132697AD SECTION 6, Page 120 SJ-800 Series E Battery Powered 119153...
  • Page 178 Figure 6.7-1C. Hydraulic Outrigger Option - Leg Assembly (Model 8831E with Serial No. 37407 and Above) (Model 8841E with Serial No. 43045 and Above) Index Skyjack Qty. Description Part No. 130858 ASSEMBLY, Outrigger leg (Front LH) 130856 ASSEMBLY, Outrigger leg (Front RH)

  • Page 179: Figure 6.7-2 Hydraulic Outrigger Option - Hydraulic Hose Connections

    Figure 6.7-2. Hydraulic Outrigger Option - Hydraulic Hose Connections Left Front Right Front Outrigger Outrigger To Main Manifold Lower Ports Upper Ports Right Rear Left Rear Upper Port (Retract) Outrigger Outrigger ML1F-1015AA SECTION 6, Page 122 SJ-800 Series E Battery Powered 119153...
  • Page 180 Figure 6.7-2. Hydraulic Outrigger Option - Hydraulic Hose Connections Index Skyjack Qty. Description Part No. (Ref.) MANIFOLD ASSEMBLY, Outrigger (For Components, Refer to Figure 6.7-4) (Ref.) CYLINDER ASSEMBLY, Outrigger (For Components, Refer to Figures 6.7-3) 103069 FITTING, Connector #6orb-#6 130843 HOSE ASSEMBLY, Outrigger cylinder (Order P/N 106330 for machines with Serial No.
  • Page 181 Figure 6.7-3A. Hydraulic Outrigger Option - Cylinder Assembly (Model 8831E with Serial No. 36839 and Below) (Model 8841E with Serial No. 41670 and Below) ML1F-1076AA Index Skyjack Qty. Description Part No. 115646 CYLINDER ASSEMBLY, Outrigger 115645 • HOUSING, Cylinder 118416 • ROD, Cylinder 106229 • WIPER, Rod...
  • Page 182 Figure 6.7-3B. Hydraulic Outrigger Option - Cylinder Assembly (Model 8831E with Serial No. 36840 To 37314) (Model 8841E with Serial No. 41671 To 42702) ML1F-1016AA Index Skyjack Qty. Description Part No. 120389 CYLINDER ASSEMBLY, Outrigger 120386 • HOUSING, Cylinder 120641 • ROD, Cylinder 106229 • WIPER, Rod...
  • Page 183 Figure 6.7-3C. Hydraulic Outrigger Option - Cylinder Assembly (Model 8831E with Serial No. 37315 to 37406) (Model 8841E with Serial No. 42703 to 43044) ML1F-1016AA Index Skyjack Qty. Description Part No. 126091 CYLINDER ASSEMBLY, Outrigger 126087 • HOUSING, Cylinder 126498 • ROD, Cylinder 106229 • WIPER, Rod...
  • Page 184 Figure 6.7-3D. Hydraulic Outrigger Option - Cylinder Assembly (Model 8831E with Serial No. 37407 and Above) (Model 8841E with Serial No. 43045 and Above) M10373AB Index Skyjack Qty. Description Part No. 132694 OUTRIGGER CYLINDER ASSEMBLY 152132 • WELDMENT, Outrigger Cylinder Barrel 104115 • VALVE, Pilot Check (not part of cylinder) 103069 • FITTING, O-Ring...
  • Page 185 Figure 6.7-4. Hydraulic Outrigger Option - Manifold Assembly ML1F-1017AB Index Skyjack Qty. Description Part No. (Ref.) MANIFOLD ASSEMBLY, Outrigger 111970 • BLOCK, Outrigger manifold 103069 • FITTING, Connector #8orb-#8 103614 VALVE ASS’Y, Vickers 24 Volt (replace with Hytos) 107439 • COIL, 24V 103920 • BOLT, Socket head #10-24 x 2” grade 5 128798 VALVE ASS’Y Hytos 24 Volt (replacement for Vickers) 128317 • VALVE ASSEMBLY, Directional 24V spool...

  • Page 186: Figure 6.7-5. Hydraulic Outrigger Option - Control Box Assembly

    Figure 6.7-5. Hydraulic Outrigger Option - Control Box Assembly MS3F-1023AB Index Skyjack Qty. Description Part No. 120266 OUTRIGGER CONTROL BOX ASSEMBLY 119440 • WELDMENT, Control box 120270 • SCREW, Retainer 115276 • WASHER, Flat 1-1/4” 120277 • LANYARD 120268 • SCREW, Wing 120269 • SCREW, Receptacle 119439 • WELDMENT, Control box bottom 102853 • SWITCH, Toggle 111181 • GUARD, Toggle 114377 • PLUG, 1/2”...
  • Page 187 Figure 6.7-6. 1500 Watt DC Inverter M10521AB SECTION 6, Page 130 SJ-800 Series E Battery Powered 119153...
  • Page 188 Figure 6.7-6. 1500 Watt DC Inverter Index Skyjack Qty. Description Part No. 124755 INVERTER, 1500 Watt 120V @ 60hz 124756 INVERTER, 1500 Watt 110/220V @ 50hz 123748 COVER, Inverter, 103856 BOLT, Hex head 1/4”-20 grade 5 x 0.75” 103995 WASHER, Flat 1/4” SAE 104000 WASHER, Lock 1/4”...

  • Page 189: Figure 6.7-7. Scissor Guard Option

    Figure 6.7-7. Scissor Guard Option ML2F-1004AB SECTION 6, Page 132 SJ-800 Series E Battery Powered 119153...
  • Page 190 Figure 6.7-7. Scissor Guard Option Index Skyjack Qty. Description Part No. 116506 FRAME, RH Front side scissor guard 116525 • MESH, RH Front scissor 103883 • BOLT, Hex-hd 5/16-18 Gr. 5 103984 • NUT, Lock Hex 5/16”-18 Gr. B 103996 • WASHER, Flat 5/16” 116528 FRAME, RH Rear side scissor guard 116530 • MESH, RH Rear scissor 103883 • BOLT, Hex-hd 5/16-18 Gr. 5 103984 • NUT, Lock Hex 5/16”-18 Gr. B 103996 • WASHER, Flat 5/16”...
  • Page 191 Figure 6.7-7. Scissor Guard Option (Continued) Index Skyjack Qty. Description Part No. Part list continued from the previous page. 118313 FRAME, Scissor guard center, (Model 8831) 118322 • MESH, Center 130024 • BOLT, Hex-hd M10-1.5 x 65mm 130083 • BOLT, Hex-hd M10-1.5 x 75mm 129898 • NUT, Knurled Insert M10-1.5 103472 • WASHER, Flat 3/8” 103999 • WASHER, Lock 3/8” 130884 • WASHER, Lock M10...
  • Page 192 Optional Location For Extension Platform Extension Platform Extension Platform Extension Platform Safety D-Rings Safety D-Rings Safety D-Rings Safety D-Rings Safety D-Rings Safety D-Rings M10983AA Index Skyjack Qty. Description Part No. 125584 SAFETY D-RING KIT 103473 • BOLT, Hex Head 3/8”-16 x 1” Gr. 5 113122 • BRACKET, Safety Ring 114989 • D-RING, Safety 103472 • WASHER, Flat 3/8”...

  • Page 193: Figure 6.7-9. Work Light Option

    Figure 6.7-9. Work Light Option M137979AB Index Skyjack Qty. Description Part No. 137979 ASSEMBLY, Work light 141732 • BULB, 150 Watt halogen, 78 mm 141701 • WORK LIGHT, Dual 250 Watt halogen 138050 • BRACKET, Work light 103861 • BOLT, Hex head (0.25-20 x 2 grade 5) 104000 • WASHER, Lock (0.25) 103995 • WASHER, Flat (0.25) SJ-800 Series E Battery Powered SECTION 6, Page 137 119153...
  • Page 194 Figure 6.8-1. Label Kit Label Kits The following label kit is for models SJ 8831E and 8841E. The kit contains labels that are common to both machines. It excludes: • serial numbers • nameplates • registrations • stripes • tapes • platform capacities • model designations •...

  • Page 195: Figure 6.8-2. Labels And Nameplates

    Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) 22 49 20 10 52 53 43 42 41 40 M10003AB_1 SECTION 6, Page 140 SJ-800 Series E Battery Powered 119153...
  • Page 196 Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) Index Skyjack Qty. Description Part No. (To order a complete label kit, refer to Figure 6.8-1) (Ref) 146526 LABEL, Danger/Warning Info (Order Part # 128742 for Machines with Serial #’s 40000127 and Below)
  • Page 197 Figure 6.8-2. Labels And Nameplates (Old Skyjack Logo) (Continued) Index Skyjack Qty. Description Part No. Parts list continued from the previous page. 106693 LABEL, Danger, filled tires 110333 LABEL, Connect 110V AC supply here (Machines with AC Outlet on Platform) (Ref.)

  • Page 198: Figure 6.8-3. Labels - Outrigger

    Figure 6.8-3. Labels - Outrigger M11523AB SECTION 6, Page 144 SJ-800 Series E Battery Powered 119153...
  • Page 199 Figure 6.8-3. Labels - Outrigger Index Skyjack Qty. Description Part No. 119866 LABEL, Danger! Hand/foot pinch 106705 LABEL, Do not alter NOTE: Supply Model Number, Serial Number, Country and Language when ordering complete machine labels. SJ-800 Series E Battery Powered...
  • Page 200 Reliable lift solutions by people who care. www.skyjack.com...

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