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Advantech UNO-3072 User Manual

Advantech UNO-3072 User Manual

Celeron m/ pentium m embedded automation computer with two pci slot extensions
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UNO-3072
Celeron M/ Pentium M
Embedded Automation
Computer with Two
PCI Slot Extensions
User Manual
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  • Page 1 UNO-3072 Celeron M/ Pentium M Embedded Automation Computer with Two PCI Slot Extensions User Manual...
  • Page 2 Corp. All other product names or trademarks are properties of their respec- tive owners. Support For more information on this and other Advantech products, please visit our websites at: http://www.advantech.com For technical support and service, please visit our support website at: http://www.advantech.com/support/...
  • Page 3 Advantech, or which have been subject to misuse, abuse, accident or improper installa- tion. Advantech assumes no liability under the terms of this warranty as a consequence of such events. Because of Advantech high quality-control standards and rigorous testing, most of our customers never need to use our repair service.
  • Page 4 Step 1: Visit the Advantech web site at www.advantech.com/support where you can find the latest information about the product. Step 2: Contact your distributor, sales representative, or Advantech's cus- tomer service center for technical support if you need additional assis- tance.

  • Page 5: Table Of Contents

    Figure 1.2: Accessories ..........10 Chapter 2 Hardware Functionality ....... 12 Introduction ..............12 Figure 2.1:Front Panel of UNO-3072 ......12 RS-232 Interface (COM1~COM2) ......... 13 RS-232/422/485 Interface (COM3~COM4) ....13 2.3.1 16C550 UARTs with 16-byte FIFO Standard ..... 13 2.3.2...
  • Page 6 2.13.1 Lithium Battery Specification ........39 Figure 2.15:Lithium Battery for SRAM ...... 39 2.14 Reset Button ..............39 Chapter 3 Initial Setup............ 42 Inserting a CompactFlash Card ........42 Connecting Power ............42 Installing a Hard Disk ............. 43 UNO-3072 User Manual...
  • Page 7 Installing Power Cable ............ 51 Figure 3.4: Internal Backup Power Source ....51 UNO-3072 Mounting Caution ........52 Figure 3.5:UNO-3072 Improper Installation (1) ..52 Figure 3.6:UNO-3072 Improper Installation (2) ..52 Figure 3.7:UNO-3072 Correct Installation ....53 BIOS Setup and System Assignments ......54 Appendix A System Settings and Pin Assignments ..
  • Page 8 UNO-3072 User Manual viii...
  • Page 9 Overview This chapter provides an overview of UNO-3072 specifications. Sections include: • Introduction • Hardware specification • Safety precautions • Chassis dimensions...

  • Page 10: Chapter 1 Overview

    3072 combines the best features of a PC, including the processor, RAM, and powerful software, with the reliability, ruggedness, and distributed nature of a PLC. UNO-3072 has the compact size and ruggedness of a PLC, and the software flexibility and functionality of a PC. It's an ideal platform for sophisticated control and logging in rugged environments.
  • Page 11 In completely new packaging, the smallest UNO only mea- sures 140 x 177 x 237 mm (W x H x D). But the UNO-3072 not only deals with PLC tasks, but also offers all the operating and communication power of a modern PC with its Intel Celeron or Pentium III processor and Win- dows Operating System software.
  • Page 12 Onboard DI/O for Counter, Alarm/Event Handling UNO-3072 features onboard DI and DO. These DIs and DOs can be used as 32-bit counters or to handle alarms and events. Any events can be passed to UNO-3072 through DIs with an additional DI plug-in card.

  • Page 13: Hardware Specifications

    1.2 Hardware Specifications • CPU: Celeron M 1GHz CPU (non-cache) or Pentinum M 1.4GHZ CPU ( 2MB cache) • System Memory: 1x 200 pin SODIMM socket, supports to 1GB DDR RAM • Battery Backup RAM: 512 KB • Chipset: Intel 855GME GMCH/ICH4 Chipset 400 MHz FSB (Pentium M 1.4 GHz/Celeron M 1 GHz) •...
  • Page 14 - Internal timer time base: 100 kHz, 10 kHz, 1 kHz, 100 Hz • HDD: HDD extension kit for installation of one standard 2.5” (optional) SATA HDD support only available for UNO-3072-P12BE • Anti-Shock: 20 G @ Wall mounting, IEC 68 section 2-27, half sine, 11 ms w/HDD...
  • Page 15 • Anti-Vibration: 2 Grms w/CF@IEC 68 sec. 2-64, random, 5~500Hz, 1 Oct./min,1hr axis 1 Grms w/HDD@IEC 68 sec. 2-64, random, 5~500Hz, 1 Oct./min, 1hr axis • Power Supply: 16 ~ 36 VDC • Operating Temperature:-20 ~ 55° C (-4 ~ 131° F) Without PCI card -20~45°...

  • Page 16: Safety Precautions

    Note: Always ground yourself to remove any static electric charge before touching UNO-3072. Modern elec- tronic devices are very sensitive to static electric charges. Use a grounding wrist strap at all times. Place all electronic components on a static-dissipa- tive surface or in a static-shielded bag.

  • Page 17: Chassis Dimensions

    1.4 Chassis Dimensions Figure 1.1: Chassis Dimensions Chapter 1...

  • Page 18: Packing List

    1.5 Packing List The accessory package of UNO-3072 contains the following items: (A) Power cable (B) Keyboard/ Mouse PS/2 cable (C) Warranty card (D) Driver and Utility CD-ROM (E) 2 x Anti-vibration rubber (F) PCI expansion to hold 2nd anti-vibration rubber...
  • Page 19 Hardware Functionality This chapter shows how to setup the UNO-3072 hardware functions, includ- ing connecting peripherals, and setting switches and indicators. Sections include: • Introduction • RS-232 Interface • RS-232/422/485 Interface • LAN / Ethernet Connector • DI/O and Counter •...

  • Page 20: Chapter 2 Hardware Functionality

    Chapter 2 Hardware Functionality 2.1 Introduction The two figures below show the connectors on UNO-3072, and following sections give you detailed information about function of each peripheral. Figure 2.1: Front Panel of UNO-3072 UNO-3072 User Manual...

  • Page 21: Rs-232 Interface (Com1~Com2)

    RS-422 or RS-485 networks. (Refer to section 2.3.5) 2.3.3 Automatic Data Flow Control Function for RS-485 In RS-485 mode, UNO-3072 automatically detects the direction of incom- ing data and switches its transmission direction accordingly. So no hand- shaking signal (e.g. RTS signal) is necessary. This lets you easily build an RS-485 network with Data+, Data- and Ground.

  • Page 22: Rs-232/422/485 Selection

    Then no handshaking is necessary. In RS-422, if DIP switch is set to “On”, the driver is always enabled, and always in high or low status. UNO-3072 User Manual...

  • Page 23: Irq, I/O Address And Transmission Rate Setting

    Table 2.1: Auto Flow & RS-422 Slave/Masters SW2 DIP Switch Setting COM Port Mode Selections COM3 RS-422: Slave mode RS-485: Auto flow control COM4 RS-422: Slave mode RS-485: Auto flow control COM3 RS-422: Master mode RS-485: N/A COM4 RS-422: Slave mode RS-485: Auto flow control COM3 RS-422: Slave mode...
  • Page 24 * To increase the normal baud rates by eight times, (e.g. if we set the baud rate as 115.2K bps in software, then the actual hardware baud rate will be increased to 921.6K bps), set switch 2 of SW3 to “on”. Note: Only COM3 and COM4 can adjust the transmission rate. UNO-3072 User Manual...

  • Page 25: Termination Resistor (Jp6)

    Please refer to Figure A.3 for location of JP6 2.4 LAN: Ethernet Connector The UNO-3072 is equipped with a Realtek RTL8139C Ethernet LAN con- troller that is fully compliant with IEEE 802.3u 10/100Base-T CSMA/CD standards. The Ethernet port provides a standard RJ-45 jack on board, and LED indicators on the front side to show its Link (Green LED) and Active (Y ellow LED) status.

  • Page 26: Isolated Inputs

    (Vin). All channels share one common pin (COM). Figure 2.5 shows how to con- nect an external input source to one of the UNO-3072 isolated input chan- nels.

  • Page 27: Interrupt Function Of The Di Signals

    The channels are connected to the interrupt circuitry. Users can disable/ enable interrupt function, select trigger type or latch the port data by set- ting the Interrupt Control Register of the UNO-3072 (refer to section 2.5.5 below). When the interrupt request signals occur, then the software will service these interrupt requests by ISR (Interrupt Service Routine).

  • Page 28: Interrupt Control Register

    Interrupt Disable/Enable Control Disable Enable The user can choose to enable or disable the interrupt function by writing its corresponding value to the interrupt disable/enable control bit in the interrupt control register, as shown in Table 2.6. UNO-3072 User Manual...

  • Page 29: Interrupt Triggering Edge Control

    No interrupt Interrupt occur Write Don’t care Clear interrupt Note: UNO-3072 provides built-in examples to show how to deliver digital input functionality. Refer to console mode examples in C:\Program Files\Advantech\UNO\UNO_IsaDIO\Exam- ples\Console. (Please install DI/O driver from the UNO CD to use...

  • Page 30: Onboard Isolated Digital Output

    2.6 Onboard Isolated Digital Output The UNO-3072 has 4 isolated DO channels designated DO0 ~ DO3. 2.6.1 Pin Assignments The connector type of UNO-3072 is plug-in screw terminal block that enables you to connect to field I/O devices directly without additional accessories.

  • Page 31: Isolated Outputs

    UNO-3072. Please take care that the current through each DO pin not exceed 200 mA. Figure 2.7 below shows how to connect an external output load to the UNO-3072 isolated outputs.

  • Page 32: Onboard Isolated Counter/Timer

    They can be programmed to count from 2 up to 65535 or cascaded into one 32-bit counter. The UNO-3072 has two isolated counter input channels designated DI1 and DI3 with two isolated output channels designated DO2 and DO3.

  • Page 33: Counter/Timer Control Register

    2.7.1 Counter/Timer Control Register The Counter/Timer Control Register controls the function and status of each counter/timer signal source. Table 2.11 shows the bit map of the Counter/Timer Control Register. The register is readable/writable register. While being written, it is used as a control register; and while being read, it is used as a status register.

  • Page 34: Counter 0 Function Block

    2.7.2 Counter 0 Function Block Figure 2.8: Counter 0 Function Block 2.7.3 Counter 1 Function Block Figure 2.9: Counter 1 Function Block 2.7.4 32-bit Counter Function Block (CTR32Set=1) Figure 2.10: 32-bit Counter Function Block UNO-3072 User Manual...

  • Page 35: Counter Clock Source

    2.7.5 Counter Clock Source There are two clock sources available for the user counters by setting counter clock control bits - CTR0CLKSet and CTR1CLKSet. Table 2.12: Counter Clock Source Control Bit CTR0CLKSet Internal clock (default) External clock from digital input 1 (DI1) channel CTR1CLKSet Internal clock (default) External clock from digital input 3 (DI3) channel...

  • Page 36: Counter Output Destination

    0 or counter 1 generate interrupt signal by configuring “CTR0IntSet” and “CTR1IntSet” control bit. Table 2.16: Counter Interrupt Flag Control Bit CTR0F, CTR1F Counter Interrupt Status Read No interrupt Interrupt occur Write Don’t care Clear interrupt CTR0IntSet, CTR1IntSet Counter Interrupt Control Disable (Default) Enable UNO-3072 User Manual...

  • Page 37: Cascaded 32-Bit Counter

    2.8 Power Input UNO-3072 comes with a Phoenix connector that carries 16~36 VDC exter- nal power input, and features reversed wiring protection. Therefore, it will not cause any damage to the system by reversed wiring of ground line and power line.
  • Page 38 Fault LED will be enable. It means that you don’t use redundancy power input. When you have two power inputs, the system will use the power inputs with higher voltage. Note: UNO-3072 provides built-in examples to show how to monitor power input status. Refer to console mode examples in C:\Program Files\Advan- tech\UNO\UNO_IsaDIO\Examples\Console.

  • Page 39: Led And Buzzer For System Diagnosis

    Another PC may be needed to monitor a headless device's status via RS-232 or Ethernet. In order to solve this problem, UNO-3072 offers a programmable LED indicator (Fig- ure 2.13) and buzzer. They can be programmed to show a systems status by LED indicator flickering and buzzer alarm.
  • Page 40 =0, Speaker disable =1, Speaker enable SPKS0 & SPKS1: Buzzer alarming setting bit (refer to Table 2.21) Note: UNO-3072 provides built-in examples to show how to configure DIAG LED and Buzzer. Refer to console mode examples in C:\Program Files\Advan- tech\UNO\UNO_IsaDIO\Examples\Console.

  • Page 41: Usb Connector

    Long beep PS/2 Keyboard and Mouse Connector The UNO-3072 provides a PS/2 keyboard and PS/2 mouse connector. A 6- pin mini-DIN connector is located on the front panel of the UNO-3072. UNO-3072 comes with an adapter in the accessory package (see section 1.5) to convert from the 6-pin mini-DIN connector to two 6-pin mini-DIN...
  • Page 42 IDE ATA/ATAPI controllers (as the figure below). So please pay attention that the PCMCIA will appear in the difference place of device manager according to the type of PCMCIA. Please double click on the PCMCIA device. UNO-3072 User Manual...
  • Page 43 Make sure the IRQ of PCMCIA device is 09. Chapter 2...

  • Page 44: Vga Display Connector

    2.12 VGA Display Connector The UNO-3072 provides a VGA controller (Intel 852/855GME GMCH/ ICH4 Chipset 400 MHz PSB) for a high resolution VGA interface. It sup- ports CRT mode: 1280 x 1024 @ 32bpp (60Hz), 1024 x 768 @ 32bpp (85Hz) and supports 8/16/32 MB frame buffer with system memory.
  • Page 45 Chapter 2...

  • Page 46: Battery Backup Sram

    There is a BTRY LED in the front panel of the UNO-3072 (Figure 2.14). Please replace the lithium battery if the BTRY LED is activated.

  • Page 47: Lithium Battery Specification

    2.13.1 Lithium Battery Specification Type: BR2032 (Using CR2032 is NOT recommended) Output voltage: 3 V Location: Mainboard of UNO-3072. (Figure 2.15) When the voltage of battery < 2.5 VDC, BTRY LED will light up. Figure 2.15: Lithium Battery for SRAM 2.14 Reset Button...
  • Page 48 UNO-3072 User Manual...
  • Page 49 Initial Setup This chapter introduces how to initialize the UNO-3072. Sections include: • Introduction • Inserting a CompactFlash Card • Chassis Grounding • Connecting Power • Connecting a Hard Disk • BIOS Setup and System Assignments...

  • Page 50: Chapter 3 Initial Setup

    Screw back the top cover with four screws. 3.2 Connecting Power Connect the UNO-3072 to a 16 ~ 36 VDC power source. The power source can either be from a power adapter or an in-house power source. UNO-3072 User Manual...

  • Page 51: Installing A Hard Disk

    3.3 Installing a Hard Disk The procedure for installing a hard disk is listed below. Please follow these steps carefully. Remove the power cord. Unscrew the eight screws from the upper cover (as shown below) Unscrew the HDD bracket from the upper cover. Chapter 3...
  • Page 52 When connecting IDE cable with 2.5” HDD, pay attention to the direction of IDE cable. ( the pink line is the 1 pin of IDE cable). IDE HDD Installation Make sure the IDE cable pink line is connect with 1 pin of HDD UNO-3072 User Manual...
  • Page 53 Install HDD into HDD bracket and fix the screw Screw HDD bracket to fix on upper cover Connect IDE cable with IDE connector, please also pay attention of the direction. The correct connection way is shown below, notice the pink line must connect with 1 pin of IDE connector Chapter 3...
  • Page 54 SATA HDD Installation (Only for UNO-3072-P12BE) Install HDD into HDD bracket and fix with screw UNO-3072 User Manual...
  • Page 55 Screw HDD bracket to fix on upper cover Connect IDE cable with adapter board’s IDE connector, please also pay attention of the direction. The correct connection way is shown below, notice the pink line must connect with 1 pin of IDE con- nector Screw the adapter board on HDD bracket Chapter 3...
  • Page 56 Connect IDE cable with IDE connector, please also pay attention of the direction. The correct connection way is shown below, notice the pink line must connect with 1 pin of IDE connector Re-fasten the upper cover with the eight screws. UNO-3072 User Manual...

  • Page 57: Installing A Pci-Bus Card

    3.4 Installing a PCI-bus Card The procedure for installing a PCI-bus card into the UNO-3072 is listed below. Please follow these steps carefully. Remove the power cord. Remove the upper cover of UNO-3072. Unscrew the screw of a PCI bracket, and remove it.
  • Page 58 Cut off a part of the anti-vibration rubber if it is too long to fit into the box when the PCI card is fixed. Figure 3.3: Adjust the Anti-Vibration Rubber Screw back the upper cover with the four screws. UNO-3072 User Manual...

  • Page 59: Mounting Uno-3072

    3.6 Installing Power Cable UNO-3072 provides an internal backup power source so that it can pro- vide power for a CD-ROM, DVD-ROM or other external devices. You can use the power cable from accessory package (see section 1.5).

  • Page 60: Uno-3072 Mounting Caution

    3.7 UNO-3072 Mounting Caution Figure 3.5: UNO-3072 Improper Installation (1) Figure 3.6: UNO-3072 Improper Installation (2) UNO-3072 User Manual...
  • Page 61 Figure 3.7: UNO-3072 Correct Installation Note: Because the heat transfer mechanism is designed close to the right side of system, make sure not to attach the right side of the UNO chassis to the wall or ground (shown in Figure 3.10 and 3.11). It may cause the system to hang.
  • Page 62 SOM-4486/4481. Y ou can find this manual on the driver and utility CD of UNO-3072 in the accessory package. Please note that you can try to “LOAD BIOS DEFAULTS” from the BIOS Setup manual if the UNO-3072 does not work properly. UNO-3072 User Manual...
  • Page 63 System Settings and Pin Assignments...

  • Page 64: Appendix A System Settings And Pin Assignments

    Appendix A System Settings and Pin Assignments A.1 System I/O Address and Interrupt Assignments Table A.1: UNO-3072 System I/O Port Address Range Device 000-01F DMA controller (slave) 020-03F Interrupt controller 1 (master) 040-05F 8254 timer/counter 060-06F 8042 (keyboard controller) 070-07F...
  • Page 65 Table A.1: UNO-3072 System I/O Port 3D0-3DF Color/graphics monitor adapter 3F0-3F7 Diskette controller 3E8-3EF Serial port 3 3F8-3FF Serial port 1 Watchdog timer DC000-DFFFF Battery backup resource Table A.2: UNO-3072 Interrupt Assignments Interrupt No. Interrupt Source IRQ 0 Interval timer...

  • Page 66: Board Connectors And Jumpers

    A.2 Board Connectors and Jumpers There are several connectors and jumpers on the UNO-3072 board. The following sections tell you how to configure the UNO-3072 hardware set- ting. Figures A.1 to A.5 show the location of the connectors and jumpers.
  • Page 67 Figure A.3: Mainboard Connector & Jumpers (Front) Appendix A...
  • Page 68 Figure A.4: Daughter Connector & Jumpers (Front) UNO-3072 User Manual...
  • Page 69 Figure A.5: Daughter Connector & Jumpers (Back) Appendix A...
  • Page 70 Ethernet2/USB3/USB4 ports Lithium battery for BIOS Lithium battery for SRAM COM3/COM4 RS-422 master/slave selection Share IRQ/Independent IRQ selection and Speed selection CompactFlash 1 master/slave selection COM3 RS-232/422/485 selection COM4 RS-232/422/485 selection COM3/COM4 terminator resistor Digital output latch/non-latch UNO-3072 User Manual...
  • Page 71 Table A.5: Connector & Jumper Descriptions Daughterboard PC card slot Communication slot for mainboard PS/2 keyboard and mouse connector CompactFlash slot 2 Reset button COM1 Tx LED Warning LED for battery backup SDRAM COM1 Rx LED COM2 Tx LED COM2 Rx LED COM3 Tx LED COM3 Rx LED COM4 Tx LED...

  • Page 72: Uno-3072 Control Register

    A.3 UNO-3072 Control Register Table A.6: UNO-3072 Control Register Base Address 200H Isolated Digital Input Status Register 201H Isolated Digital Output Control/Status Register 202H Interrupt Enable Control/Status Register DI1EN DI0EN 203H Interrupt Triggering Edge Control/Status Register DI1TE DI0TE 207H Interrupt Flag/Clear Register...

  • Page 73: Rs-232 Standard Serial Port (Com1~Com2)

    A.4 RS-232 Standard Serial Port (COM1~COM2) Table A.7: RS-232 Serial Port Pin Assigns RS-232 Signal Name Appendix A...

  • Page 74: Rs-232/422/485 Serial Port (Com3~Com4)

    A.5 RS-232/422/485 Serial Port (COM3~COM4) Table A.8: RS-232/422/485 Serial Port Pin Assigns RS-232 RS-422 RS-485 DATA- DATA+ A.6 Ethernet RJ-45 Connector (LAN1~LAN2) Table A.9: Ethernet RJ-45 Connector Pin Assigns 10/100Base-T Signal Name XMT+ XMT- RCV+ RCV- UNO-3072 User Manual...

  • Page 75: Power Screw Terminal (Pwr)

    A.7 Power Screw Terminal (PWR) Figure A.8: Power Connector Pin Assignments Table A.10: Power Connector Pin Assignments Signal Name Power input 1; Range: 16~36 VDC (P1) +Vs* Power input 2; Range: 16~36 VDC (P2) Ground Appendix A...

  • Page 76: Ps/2 Keyboard And Mouse Connector

    A.8 PS/2 Keyboard and Mouse Connector Table A.11: Keyboard & Mouse Connector Pins Signal Name KB DATA MS DATA KB Clock MS Clock A.9 USB Connector (USB1~USB4) Table A.12: USB Connector Pin Assignments Signal Name Cable Color DATA- White DATA+ Green Black UNO-3072 User Manual...

  • Page 77: Vga Display Connector

    A.10 VGA Display Connector Table A.13: VGA Adaptor Cable Pin Assignmen Signal Name Green Blue H-SYNC V-SYNC Appendix A...
  • Page 78 UNO-3072 User Manual...
  • Page 79 Programming the Watchdog Timer...

  • Page 80: Appendix B Programming The Watchdog Timer

    After data entry, your program must refresh the watchdog timer by rewrit- ing the I/O port 443 (hex) while simultaneously setting it. When you want to disable the watchdog timer, your program should read I/O port 443 (hex). UNO-3072 User Manual...
  • Page 81 The following example shows how you might program the watchdog timer in BASIC: 10 REM Watchdog timer example program 20 OUT &H443, data REM Start and restart the watchdog 30 GOSUB 1000 REM Y our application task #1, 40 OUT &H443, data REM Reset the timer 50 GOSUB 2000 REM Y our application task #2, 60 OUT &H443, data REM Reset the timer 70 X=INP (&H443) REM, Disable the watchdog timer...
  • Page 82 UNO-3072 User Manual...

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