PICOTE Smart Cutter DN100 Operating & Safety Manual

Hide thumbs Also See for Smart Cutter DN100:

Operating & safety manual (13 pages)

Operating & safety manual (25 pages)

Table Of Contents

Quick Links

Download this manual

Operating & Safety Manual

Smart Cutter

DN150-DN225 / 6"-9" & DN250-DN300/ 10"-12"

for 18mm/¾" shaft

These instructions are for your personal safety. Always ensure that you

have read and understood these instructions before using any tools of

the Smart Cutter

range. Please also read and understand the Maxi Mil-

ler Power Plus manual before using the Smart Cutter

We now have resellers in the U.S., Europe & Australasia.

Locate your reseller at picotesolutions.com

Tool.

Table of Contents

Need help?

Do you have a question about the Smart Cutter DN100 and is the answer not in the manual?

Questions and answers

Summary of Contents for PICOTE Smart Cutter DN100

Page 1 Operating & Safety Manual Smart Cutter DN150-DN225 / 6”-9” & DN250-DN300/ 10”-12” for 18mm/¾” shaft These instructions are for your personal safety. Always ensure that you have read and understood these instructions before using any tools of the Smart Cutter range.
Page 2: Table Of Contents
TABLE OF CONTENTS TOPIC PAGE/S SAFETY INFORMATION & SYMBOLS AVAILABLE SIZES & POWER SOURCES BILL OF MATERIALS ASSEMBLY USING THE SMART CUTTER MAINTENANCE & SPARE PARTS PRACTICAL TIPS & SAFETY ADVICE WARRANTY POLICY & PROCEDURE To watch practical demonstration videos, or to download an electronic copy of these in- structions, please visit www.picotesolutions.com.
Page 3: Safety Information & Symbols
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAFETY INFORMATION This section contains important safety information. Failure to comply could result in serious injury or death. Safety Symbols Safety symbols are used throughout this manual to draw attention to potential hazards. Danger risk of serious injury or death by electrocution, follow instructions Danger risk of serious injury or death by electrocution, follow instructions Danger risk of serious injury, follow instructions...
Page 4 Improper use can lead to severe injury. The user manual defines proper use of this equipment. Contact Picote if you do not understand any procedure or operation concerning this equipment or the user manual.
Page 5 Using lidded boxes which are fastened and stored on the bottom of a van is recommen- ded. Never transport machine with tool attached to the shaft. If using pick-up or trailor to transport Picote machine or tools, cover the products to protect them from raining water and dust. STORAGE It is recommended that tools are stored indoors protected from rain and sunlight and in constant ambient temperature.
Page 6: Available Sizes & Power Sources
CHOOSING YOUR POWER SOURCE The Smart Cutter for the 18mm/¾” diameter shaft has been designed for and can ONLY be operated with the Picote Maxi Miller Power+ machine. The machine should only be connected only to a 380-480 Volt (3-phase) power supp-...
Page 7 BILL OF MATERIALS: Smart Cutter DN100/4” The Hub Disc can be changed with the Crusher or Drill Head.
Page 8 BILL OF MATERIALS: Smart Cutter DN150/6”...
Page 9: Bill Of Materials
BILL OF MATERIALS: Smart Cutter DN200-DN225 / 8”-9” Side grinding panels can be changed to 150x250 for DN250-DN300 pipes.
Page 10 DN100, DN150 & DN200-DN300 / 4”, 6” & 8”-12” SMART CUT- ASSEMBLY & USE First, make sure you have all the required parts. Please see photo parts’ lists on page 5. Please read safety information on page 3 before assembly and use. Smart Cutter DN100/4”...
Page 11: Assembly
Smart Cutter DN150/6” Assembly Instructions Recommended: Loctite 542 Thread Sealant Step 1. Slide the side grinding panels into their slots. Step 2. Add Hub Disc, Spring Washers and Allen Bolts (M8x30 “light”) and tighten the bolts. Use Loctite 542.
Page 12 Smart Cutter DN200-DN300/8”-12” Assembly Instructions Recommended: Loctite 542 Thread Sealant Step 1. Slide the side grinding panels into their slots. Step 2. Add Hub Disc, Spring Washers and Allen Bolts (M8x30 “light”) and tighten the bolts. Use Loctite 542.
Page 13: Using The Smart Cutter Tm
Using the Smart Cutter NEVER SWITCH ON THE SMART CUTTER OUTSIDE OF THE PIPE! The tool needs to fit completely inside the pipe before turning power on and using the tool. Fail- ure to comply could lead to serious injury or death. Before Starting Work Select the correct size tooling and drill head for your job.
Page 14 Using the Smart Cutter After Use WARNING: Turn the power off and isolate the supply before you remove the tool from the pipe. There is a risk of serious injury or death! The tool can be very hot. Carefully take the tool out from the pipe.
Page 15 MAINTENANCE CARING FOR THE FLEXIBLE SHAFT Prior to shipping the flexible shaft is pre-treated with Picote Felible Shaft Lubri- cant and the outer casing replaced. Always inspect the condition and when re- quired apply paraffin oil between the flexible shaft and its outer casing. If neces- sary remove the shaft from its casing to treat.
Page 16 3570032016 MAXI MILLER POWER PLUS 18/18 400V In case there is problem that you cannot solve using this manual, please consult your reseller or the Picote Solutions. TRAINING For information about product training and support contact Picote Solutions Oy Ltd or your authorized Picote re-...
Page 17: Practical Tips & Safety Advice
PRACTICAL TIPS & SAFETY ADVICE Here are some useful tips on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury. CUTTING THE FLEXIBLE SHAFT Always inspect the flexible shaft before each use.
Page 18: Warranty Policy & Procedure
WARRANTY POLICY AND PROCEDURE Limited Warranty: Picote warrants to the original End User that the Product purchased by such End User will operate in accordance with and substantially conform to their published specifications when shipped or otherwise delivered to the End User and for a period of one (1) year, except electric motors for which the warranty...
Page 19 Date: 6 Nov. 2019 Date: 6 Nov.. 2019 Rev. 1 Author: Mikko Langvik Please Contact: Your Reseller / Salesperson or Picote Accepted: Dawn Greig www.picotesolutions.com International Offices Production & R&D Technical Support Finland. United Kingdom. USA. Jake Saltzman Raudoittajantie 4...

This manual is also suitable for:

Smart cutter dn225 Smart cutter dn300 1001250100a 1001870150a 1021800200 Smart spider dn150/6" ... Show all