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PICOTE Smart Spider DN150/6” Operating & Safety Manual

6”, 8” & 9” for 18mm/3/4” shaft
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Operating & Safety Manual
Smart Spider DN150, DN200 & DN225 / 6", 8" & 9" for 18mm/¾" Shaft
These instructions are for your personal safety. Always ensure that you
have read and understood these instructions before using any of the
Smart Spider range.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com
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Summary of Contents for PICOTE Smart Spider DN150/6”

  • Page 1 Operating & Safety Manual Smart Spider DN150, DN200 & DN225 / 6”, 8” & 9” for 18mm/¾” Shaft These instructions are for your personal safety. Always ensure that you have read and understood these instructions before using any of the Smart Spider range.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TOPIC PAGE/S SAFETY INFORMATION & SYMBOLS AVAILABLE SIZES & POWER SOURCES BILL OF MATERIALS ASSEMBLY & USE PRACTICAL TIPS & SAFETY ADVICE MAINTENANCE & SPARE PARTS WARRANTY POLICY & PROCEDURE To watch practical demonstration videos, or to download an electronic copy of these Instructions, please visit www.picotesolutions.com.

  • Page 3: Safety Information & Symbols

    SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE SAFETY INFORMATION This section contains important safety information. Failure to comply could result in serious injury or death. Safety Symbols Safety symbols are used throughout this manual to draw attention to potential hazards. Danger risk of serious injury or death by electrocution, follow instructions Danger risk of serious injury or death by electrocution, follow instructions Danger risk of serious injury, follow instructions...
  • Page 4 Improper use can lead to severe injury. The user manual defines proper use of this equipment. Contact Picote if you do not understand any procedure or operation concerning this equipment or the user manual.

  • Page 5: Available Sizes & Power Sources

    CHOOSING YOUR POWER SOURCE The Smart Spider, with the 18mm/¾” diameter shaft, has been designed for and can ONLY be operated with the Picote Maxi Miller Power+ machine. The machine should only be connected to a 380-480 Volt (3-phase) power supply.

  • Page 6: Bill Of Materials

    BILL OF MATERIALS: DN150/6” Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head depending on the working conditions.
  • Page 7 BILL OF MATERIALS: DN200/8” Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head.
  • Page 8 BILL OF MATERIALS: DN225/9” Smart Spider The Smart Hub Disc can be replaced with the Crusher or Drill Head.
  • Page 9 BILL OF MATERIALS - DN150/6” Smart Crusher Head...
  • Page 10 BILL OF MATERIALS - DN200/8” Drill Head...

  • Page 11: Assembly & Use

    DN150/6”, DN200/8” & DN225/9” SMART SPIDER ASSEMBLY & USE First, make sure you have all the required parts. Please see photo parts’ lists on page 5. Please read safety information on page 3 before assembly and use. Smart Spider DN150 / 6” Smart Spider DN200 / 8”...
  • Page 12 Smart Spider DN150/6” Assembly Instructions Recommended: Loctite 542 Thread Sealant Step 1. Place the Smart Spider Rubber Flexes on their slots. Place two Smart Spider legs as shown below and lock them with axle. Step 2. Add the other legs and axles.
  • Page 13 Step 3. Insert the Smart Hub Disc, Spring Washers and Allen Bolts (M8 “light”) into their slots. Repeat the same with the other Smart Spider body except use the Smart Steering Hub Disc that has holes. Recommended: Loctite 542 Thread Sealant Step 4.
  • Page 14 Step 5. Add the other assembled Smart Spider body with the Steering Hub Disc. Step 6. Add the Shaft Connector.
  • Page 15 Assembly Instructions—Smart Crusher Heads Step 1. Insert the Lock Washers and Hex Bolts into their slots. Recommended: Loctite 542 Thread Sealant Step 2. Place the Smart Crusher Blades into their slots. Pay close attention to alignment as seen on next page.
  • Page 16 Assembly Instructions—Smart Crusher Heads Step 3. Place every second blade in alternative slots of the body. The Smart Crusher can only operate at maximum diameter when the blades are inserted correctly. The two opposite blades need to be closer to the centre. If the blades are placed incorrectly the head may not be able to progress through the pipe.
  • Page 17 Assembly Instructions—Smart Crusher Heads Step 4. Insert the mounting bolts and nuts. Tighten bolts. Locking nuts must be used! Recommended: Loctite 542 Step 5. Place the rest of bolts and locking nuts into their place as per step 4.
  • Page 18 Assembly Instructions—Drill Heads DN200/8” & DN225/9” Step 1. Insert the blades into their slots. Step 2. Place the bolts and nuts in position and tighten them. Locking nuts must be used! Recommended: use Loctite 542 Thread Sealant.
  • Page 19 Assembly Instructions—Drill Heads DN200/8” & DN225/9” Step 3. Insert other bolts and nuts into their slots. Step 4. Place the Allen Bolts (M8) and locking washers into their slots.
  • Page 20 Using the Smart Spider NEVER SWITCH ON THE SMART SPIDER OUTSIDE OF THE PIPE! The cutting head needs to fit completely inside the pipe before turning power on and using the tool. Failure to comply could lead to serious injury or death. Before starting work Select the correct size tooling and drill head for your job.
  • Page 21 Using the Smart Spider After use WARNING: Turn the power off and isolate the supply before you remove the tool from the pipe. There is a risk of serious injury or death! The tool can be very hot. Carefully take the tool out from the pipe.
  • Page 22 MAINTENANCE CARING FOR THE FLEXIBLE SHAFT Prior to shipping the flexible shaft is pre-treated with paraffin oil and the outer casing replaced. Always inspect the condition and when required apply paraffin oil between the flexible shaft and its outer casing. If necessary remove the shaft from its casing to treat.
  • Page 23 900000663 Blade DN150 4pcs/package 900000709 Blade DN200 4pcs/package 900000710 Blade DN225 4pcs/package SPARE PARTS — Other 1350000102 Picote Allen Bolt M8x30 ”light” 1313002185 Shaft Connector 18 mm 9575034-1 Strain Relief Maxi Power+ 1312021180020 Maxi Power+ spare shaft 20.5m 1312021180011 Maxi Power+ extension shaft 11m...

  • Page 24: Practical Tips & Safety Advice

    PRACTICAL TIPS & SAFETY ADVICE Here are some useful tips on how to get the most out of your Picote system. Always use the recommended tools for maintenance to avoid personal injury. SHAFT ROUNDER shaft rounder smooth's the end of the flexible shaft,...

  • Page 25: Warranty Policy & Procedure

    Notice of Warranty Claims: The End User must contact Picote’s Service Center promptly if it suspects that it has a valid warranty claim with respect to the Maintenance, Repair or Spare Parts. To be valid, the claim must be made within the applicable warranty period.
  • Page 26 As a contractor ourselves, we know that durability, reliability and safety do matter at the work site, and that value for money is also a priority. That’s why at Picote we are proud of our innovative, quality products. Designed for professionals, by professionals.

This manual is also suitable for:

Smart spider dn200/8”Smart spider dn225/9”