Installing The Dpc-2 And Accessories - ITW Dynatec DPC2 Operation And Service Manual

ITW Dynatec c. 1999
DPC-2 CONTROL KIT Manual #50-06

Installing the DPC-2 and Accessories

1. Mount the DPC-2 Control Unit as close to the Trigger Input Device, Encoder and
the Glue Applicators as is possible.
2. Mount the Trigger Device and Glue Applicator(s) in the desired locations.
Connect the Drive Output Cable(s) to the Glue Applicator(s).
NOTE: The distance between the Trigger Device and Glue Applicator(s) must be close
enough so that the glue pattern is totally completed on one product prior to activation of
the Trigger Device with the next product. Conversely, the distance between the Trigger
Device and Glue Applicator(s) must be far enough to allow for the reaction time of the
applicator to properly open prior to pattern initiation.
3. Install the Encoder in the desired location. It should be mounted so the drive
wheel is in firm contact with a drive cylinder or belt whose movement is at a 1:1
ratio with the product being glued.
4. Install the Automatic Tip Sealer(s) to the Glue Applicator(s) (cold glue systems)
and connect the Drive Output Cable to the Automatic Tip Sealer(s).
5. Connect all cables to their proper receptacles on the bottom of the DPC-2 Control
Unit. There is a legend along the bottom of the Display Panel (inside the Control
Unit lid) indicating the input/output connector assignments.
6. Install Sealing Caps (106116 and/or 106023) to unused receptacles if IP54
integrity is required in the following manner:
a. Remove the 2 screws that secure the lower portion of the DPC-2 Control Unit
display panel using a cross-point screwdriver.
b. Remove the lower panel (the portion housing the power switch and fuse holder)
from the case taking care not to strain the wires connected to the backside of the
panel. This will allow access to the nuts attaching the receptacle flanges to the
Control Unit Case.
c. Remove one of the screws attaching each unused receptacle flange and place
the screw through the eyelet of the appropriate Sealing Cap tether (106116 is used
for the 4-pin and 106023 is used for the 9-pin receptacle).
d. Reverse Steps (a) through (c) taking care not to pinch any wires in the process.
7. Connect the DPC-2 Control Unit power cord to a clean, properly grounded power
source of the appropriate voltage (115 or 230VAC). Observe wiring, grounding
and safety practices in accord with all local electrical codes. The 115VAC version
of the DPC-2 comes with a standard 10-amp plug on the end of the cord. The
230VAC version of the DPC-2 has no plug. Instead, bare wires are provided for
connection into a terminal box. The wires should be connected as follows:
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Revised 11/05