1. Manuals
  2. Brands
  3. ITW Dynatec Manuals
  4. Controller
  5. DY 2008
  6. Operating manual

ITW Dynatec DY 2008 Operating Manual

Pattern controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

CONTROLLER
Operating Manual
DY 2008
Pattern Controller
2008 D.BOO 11/02
ITW Dynatec
An Illinois Tool Works Company
ITW Dynatec
Industriestraße 28
31 Volunteer Drive
Hendersonville, TN 37075 USA
40822 Mettmann, Germany
Tel.: +49 (0)2104 915-0
Telephone +1 615 824 3634
FAX: +49 (0)2104 / 915 111
FAX +1 615 264 5222
dynatec@itwdynatec.com
info@itwdynatec.de
www.itwdynatec.com
For an online copy of this manual, go to www.itwdynatec.com/manuals.htm
ITW Dynatec K.K.
Daiwashinagawa Bldg., 7-15 Konan, 3-Chome
Minata-Ku, Tokyo 108 Japan
Telephone 81 3 3450 5901
FAX 81 3 3450 8405
info@itwdynatec.co.jp
Manual #50-14
Rev.11/15

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DY 2008 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ITW Dynatec DY 2008

Summary of Contents for ITW Dynatec DY 2008

  • Page 1 CONTROLLER Manual #50-14 Rev.11/15 Operating Manual DY 2008 Pattern Controller For an online copy of this manual, go to www.itwdynatec.com/manuals.htm 2008 D.BOO 11/02 ITW Dynatec An Illinois Tool Works Company ITW Dynatec ITW Dynatec K.K. Industriestraße 28 31 Volunteer Drive Daiwashinagawa Bldg., 7-15 Konan, 3-Chome...
  • Page 5 C. 2002 Manual #50-14 Revised 3/05 1: Safety Instructions ......... . . 1 - 1 About this Manual .
  • Page 6 5 - 1 Error Messages of the DY 2008 ..........

  • Page 7: Safety Instructions

    A copy of this manual should be kept with the installed system as reference material. Proper Use of the System This controller is designed for use only with ITW Dynatec hot melt or cold glue systems. Other applications should be attempted only after consulting with ITW Dynatec.

  • Page 8: Modification To The System

    Manual #50-14 Revised 1/03 Modifications to the System No modification can be made to the system without consulting ITW Dynatec. Use only factory--recommended parts and fittings. ITW Dynatec does not assume any resonsibility for damage which occurs as a result of using parts that are not factory recommended.

  • Page 9: Product Description

    Product Description General The DY 2008 Pattern Controller is one component of an adhesive application system consisting of a hot-melt unit, cold glue pressure vessel or cold glue pump, adhesive hoses and applicator heads. The controller can be used for hot--melt or cold glue application.

  • Page 10: Technical Data

    2 - 2 C. 2002 Product Description Manual 50-14 Revised 11/15 Technical Data General Operating Temperature 0 °C to +50 °C (32 °F to122 °F) Storage Temperature --10 °C to 50 °C (32 °F to122 °F) Power Supply 1/N/PE 230 V 50--60 Hz 1/N/PE 115 V 50--60 Hz 1/N/PE 200 V 50--60 Hz...
  • Page 11 2 - 3 C. 2002 Product Description Manual #50-14 Revised 11/14 Valve Mode Standard Mode Glue pattern, with or without stitching, is initiated by a trigger signal. Gluing at speeds between Vmin and Vmax Standard with Dot-Mode Glue pattern, with or without stitching, is initiated by a trigger signal.

  • Page 12: Dimensions (Basic Version)

    Kanal 7: Kanal 8: Druck1: 0% Druck3: 0% Programm.: Druck2: 0% Druck4: 0% MUSTER DRUCK SYSTEM KOMPENSAT. DY 2008 241.3mm (9.5”) 279.4mm (11”) 326mm (13”) 345 mm (14”) Operating and Connecting Elements (Basic Version) Operating Panel Main Switch Connectors Power Inlet...

  • Page 13: Installation

    Profi--Bus Connector Male Bus A Bus B Shield Profi--Bus Connector 5 V DC Bus A Bus B Shield Female TXD (232) PC--Interface RS 232 B (485) (232) A (485) or RS 485 Remote Control RS 485 only for ITW Dynatec Remote Control...
  • Page 14 If necessary change the over-excitation as per instructions provided in Chapter 4 of this manual. Note! ITW Dynatec DynaCold and DynaCold Mini applicators always require an over-excitation voltage of 170V. 1. Plug all connectors in the corresponding receptacles.

  • Page 15: Manual #50-14 Revised

    3 -- 3 C. 1998 Installation Manual #50-14 Revised 3/2005 2008 D 12/98 Connecting Optional Accessories The DY2008 may be supplied with optional accessories as follows: 1. Remote Front Panel (28.11101.601): this allows the DY2008 operator interface to be installed up to 10 meters (33 feet) away from the main control box. This is provided as an option for the four and eight channel units and is standard for 12 or more channel units.
  • Page 16 3 -- 4 C. 2002 Installation Manual #50-14 Revised 8/2008 Purge Control Magnet mount DY 2008 Connecting Options Directly to Control Unit...
  • Page 17 Mounting Clip (used for panel mounting) Remote Panel Remove screw Turn mounting to attach Mounting clip clockwise in Bracket. slot. Ground Wire Remote Panel Mounting Bracket. DY 2008 Data Cable Attach terminal to ground wire Connecting Options Through Remote Front Panel...
  • Page 18 3 -- 6 C. 2002 Installation Manual #50-14 Revised 8/2008 ITW Dynatec An Illinois Tool Works Company Adhesive Application Solutions...

  • Page 19: Operator's Panel

    Page 4-- 1 Manual #50-14 Revised 8/08 C. 1998 Operation Operator’s Panel All Channels stopped via serial interface Manual Gluing (Purge) COM-STOP Machine Speed COM 2-STOP All Channels stopped via Purge Control Service Menu All Channels stopped via Profi--Bus Encoder 2 Encoder 1 BUS-STOP Manual Stop...

  • Page 20: Remote Purge Control

    Page 4-- 2 C. 1998 Manual #50-14 Revised 8/08 Remote Purge Control Channel Indicator Stop Button Channel Select Manual Gluing Button Purge Control Channel Indicator Displays the current channel selected from the Remote Purge Control Unit. Channel Select Buttons Use the “increment” or “decrement” button to change the current channel displayed in the Channel Indicator.

  • Page 21: Service Settings Menus

    Page 4-- 3 Manual #50-14 Revised 8/08 C. 1998 Service Setting Menus Changing these settings may be neccesary during initial installation or after modification to the system. After pressing the Stop button, these menus are selectable with the Service button. The following settings are some of the available selections: Turn power on to the control unit.

  • Page 22: Production Setup Menu

    Page 4-- 4 C. 1998 Manual #50-14 Revised 8/08 Production Setup Menu Switch Power on Display shows machine speed and glue pattern Main Menu appears after a few seconds Pressure and program number 100% ZURUECK SYSTEM Glue Pattern Set--up System Configuration Valve--Compensation Pressure Configuration (Linear) Pressure Configuration(12--Point Curve)
  • Page 23 The main power switch is located at the back side of the Main Switch controller. Back Side After the controller is switched on the display shortly indicates the ITW Dynatec logo and the Software revision. Adhesive Application Systems Version 2.XX INITIALIZING CHANNEL...

  • Page 24: Service Settings

    Page 4-- 6 C. 1998 Manual #50-14 Revised 8/08 Service Settings Modification of these settings will be necessary at initial installation or after modifications to the system. After pressing the Stop button the menus can be selected with the Service button. Service Settings Menu 1 (of 3) Overview 0 m/min STOP...
  • Page 25 Page 4-- 7 Manual #50-14 Revised 8/08 C. 1998 Trigger, Continuous with Trigger and Speed, Continuous with Speed (Vmin). Change Security Lock: This menu is used to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function.

  • Page 26: Service Settings Menu 2 Of 3 Overview

    Page 4-- 8 C. 1998 Manual #50-14 Revised 8/08 Service Settings Menu 2 (of 3) Overview 0 m/min STOP 0 m/min 0 m/min 0 m/min SERVICE SETTINGS 2 OF 3 Trigger Setup: Use this menu to select the Code TRIGGER SETUP PRESSURE SIGNALING properties of the trigger devices used.That PRESSURE ASSIGNMENT...

  • Page 27: Service Settings Menu 3 Of 3 Overview

    Page 4-- 9 Manual #50-14 Revised 8/08 C. 1998 Service Settings Menu 3 (of 3) Overview 0 m/min STOP 0 m/min 0 m/min 0 m/min STOP- -Configuration: Use this menu to select SERVICE SETTINGS 3 OF 3 Code the Stop Mode for each channel: Complete or do STOP-CONFIGURATION PC-COMMUNICATION RESERVE...
  • Page 28 Page 4-- 10 C. 1998 Manual #50-14 Revised 8/08 Service Settings Menu 2 of 3 Function Setting Trigger Setup All Triggers set to NPN Pressure Signaling All Pressure outputs set to 4--20 mA Pressure Assignment All Pressure outputs assigned to Encoder 1 Pressure Curve All Outputs set to 2--Point curve Spike Voltage...

  • Page 29: Service Setting Programming Conventions

    Page 4-- 11 Manual #50-14 Revised 8/08 C. 1998 Service Setting Programming Conventions The following programming conventions are employed in the Service Settings Menus: The “numeral” icon is displayed in the lower 0 m/min STOP 0 m/min 0 m/min 0 m/min right corner of the screen to indicate that the ENCODER SCALING MENU numeric keypad should be used to enter the...

  • Page 30: Service Settings Menu 1

    The Service Settings Menu is only accessible after activating the STOP Button. After the controller is switched on the 1: 0 m/min display shortly indicates the ITW Dynatec C 1: C 2: logo and the Software revision. C 3: C 4:...

  • Page 31: Load Program

    Page 4-- 13 Manual #50-14 Revised 8/08 C. 1998 Press Button F4 to return to previous menu. RETURN 0 m/min STOP SERVICE SETTINGS 1 OF 3 Code LANGUAGE LOAD PROGRAM CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER ENCODER SCALING MIN/MAX SPEED SET.

  • Page 32: Trigger Assignment

    Page 4-- 14 C. 1998 Manual #50-14 Revised 8/08 Select Channel/Trigger Assignment Use this menu to determine which trigger should be assigned for the selected channel or to deactivate this channel. It is also possible to combine with an additional trigger via AND--function.

  • Page 33: Trigger Lock

    Page 4-- 15 Manual #50-14 Revised 8/08 C. 1998 Trigger Lock Adjustment This function determines for what distance after a WINDOW trigger signal additional trigger signals will be ignored. This function can be necessary gluing products with cut--outs (e.g. envelopes with window). This will TRIGGER LOCK prevent the detection of the window from triggering a new glue cycle.
  • Page 34 Page 4-- 16 C. 1998 Manual #50-14 Revised 8/08 Press button F3. 0 m/min STOP ENCODER CHAN. EN.1 EN.1.1 EN.1 EN.1 EN.1 ZURUECK RETURN Use F2 or F3 to select the encoder that you 0 m/min STOP want to assign to this channel (Encoder 1 to ENCODER CHAN.
  • Page 35 Page 4-- 17 Manual #50-14 Revised 8/08 C. 1998 Encoder Scaling Use this menu to configure the encoder that is installed by programming the number of pulse per meter (inch). If the metric unit is selected all distances will be shown in “mm” and all speed indications will be shown in “m/min”.

  • Page 36: Min/Max Speed Configuration

    Page 4-- 18 C. 1998 Manual #50-14 Revised 8/08 Min/Max Speed Configuration 0 m/min 0 m/min STOP 0 m/min 0 m/min SERVICE SETTINGS 1 OF 3 This menu determines the speed conditions for start Code LANGUAGE LOAD PROGRAM and stop of gluing. The start is valid for increasing CHANNEL : TRIGGER TRIGGER LOCK CHANNEL : ENCODER...

  • Page 37: Channel Mode Adjustment

    Page 4-- 19 Manual #50-14 Revised 8/08 C. 1998 Press F1 to select the next line. 0 m/min STOP 0 m/min 0 m/min 0 m/min MIN/MAX SPEED SETTING MENU GLUING STARTS ABOVE 10 m/min Use the numeric keys to enter the maximum GLUING STOPS BELOW 35 m/min machine speed e.g.
  • Page 38 Page 4-- 20 C. 1998 Manual #50-14 Revised 8/08 Press button 8. 0 m/min STOP 0 m/min 0 m/min 0 m/min ACCESS CODE: ---- Enter Access Code if this function is protected. RETURN Press Enter Button. 0 m/min STOP 0 m/min 0 m/min 0 m/min CHANNEL MODE MENU...
  • Page 39 Page 4-- 21 Manual #50-14 Revised 8/08 C. 1998 Note! Random Length Mode incorporates a “time out” 0 m/min STOP 0 m/min 0 m/min 0 m/min function to prevent excessive, undesired glue flow in CHANNEL MODEE MENU the event of a product jam under the triggering device. CHAN.

  • Page 40: Change Security Lock

    Page 4-- 22 C. 1998 Manual #50-14 Revised 8/08 Change Security Lock In this menu it is possible to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking, these functions are only available via an access code.

  • Page 41: Service Settings Menu 2

    Page 4-- 23 Manual #50-14 Revised 8/08 C. 1998 Service Settings Menu 2 (of 3) Programming 0 m/min STOP 0 m/min 0 m/min 0 m/min SERVICE SETTINGS 2 OF 3 Assure STOP is active. Code TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE Press Service Button until you see the menu SPIKE VOLTAGE...

  • Page 42: Pressure Signaling

    Page 4-- 24 C. 1998 Manual #50-14 Revised 8/08 Press F4 to return to previous menu. RETURN 0 m/min STOP 0 m/min 0 m/min 0 m/min SERVICE SETTINGS 2 OF 3 Code TRIGGER SETUP PRESSURE SIGNALING PRESSURE ASSIGNMENT PRESSURE CURVE SPIKE VOLTAGE SPIKE DURATION SHUTTER ASSIGNMENT...

  • Page 43: Pressure Assignment

    Page 4-- 25 Manual #50-14 Revised 8/08 C. 1998 Pressure Assignment Use this menu to assign each of the pressure control outputs to one of the encoders or to shut the output off. Press button 3. 0 m/min STOP ACCESS CODE: ---- Enter Access Code if this function is protected.

  • Page 44: Pressure Curve Configuration

    Page 4-- 26 C. 1998 Manual #50-14 Revised 8/08 Pressure Curve Configuration Use this menu to select either 2 or 12-point pressure curves. 0 m/min STOP Press button 4. ACCESS CODE: ---- Enter Access Code if this function is RETURN protected.

  • Page 45: Spike Voltage Adjustment

    The factory default overexcitation voltage for applicator heads is “off”. Make sure this setting is appropriate for the equipment used in your system. If necessary change this value. Note! ITW Dynatec DynaCold Series applicators must always be operated with 170V spike voltage. Press button 5. 0 m/min...

  • Page 46: Spike Duration Adjustment

    Page 4-- 28 C. 1998 Manual #50-14 Revised 8/08 Spike Duration Adjustment This menu allows selection of the duration for the “SPIKE VOLTAGE” programmed in the previous section. 0 m/min STOP 0 m/min 0 m/min 0 m/min Press button 6. ACCESS CODE: ---- Enter Access Code if this function is...

  • Page 47: Shutter Assignment

    Page 4-- 29 Manual #50-14 Revised 8/08 C. 1998 Shutter Assignment Use this menu to assign the shutter output (X23) to one of the triggers. Press button 7. 0 m/min STOP 0 m/min 0 m/min 0 m/min ACCESS CODE: ---- Enter Access Code if this function is protected.
  • Page 48 Page 4-- 30 C. 1998 Manual #50-14 Revised 8/08 Shutter Dwell Time Adjustment This menu adjusts the duration of time the shutter circuit remains active after the last trigger input. Press button 8. 0 m/min STOP ACCESS CODE: ---- Enter Access Code if this function is protected.

  • Page 49: Change Security Lock

    Page 4-- 31 Manual #50-14 Revised 8/08 C. 1998 Change Security Lock In this menu it is possible to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking, these functions are only available via an access code.

  • Page 50: Service Settings Menu 3

    Page 4-- 32 C. 1998 Manual #50-14 Revised 8/08 Service Settings Menu 3 (of 3) Programming 0 m/min STOP 0 m/min 0 m/min 0 m/min Assure STOP is active. SERVICE SETTINGS 3 OF 3 Code STOP-CONFIGURATION PC-COMMUNICATION Press the Service button until you see the RESERVE SHUTTER TRIGGER SET RESERVE...

  • Page 51: Change Profibus Address (Option)

    Page 4-- 33 Manual #50-14 Revised 8/08 C. 1998 PC-Communication Setup (Option) 0 m/min STOP Use this menu to select RS232 or RS485 data protocol and adjust the baud rate. ACCESS CODE: ---- Note! This menu is functional only when the Data Option (X30) has been installed.

  • Page 52: Shutter Trigger Setup

    Page 4-- 34 C. 1998 Manual #50-14 Revised 8/08 Enter Access Code if this function is protected. Press Enter Button. 0 m/min STOP 0 m/min 0 m/min 0 m/min PROFIBUS ADDRESS Enter the desired Profibus Address via the numeric keypad. PROFIBUS ADDRESS : PROFIBUS STOP...

  • Page 53: Digital Configuration

    Page 4-- 35 Manual #50-14 Revised 8/08 C. 1998 Press F4 to return to the previous menu. RETURN 0 m/min STOP 0 m/min 0 m/min 0 m/min SERVICE SETTINGS 3 OF 3 Code STOP-CONFIGURATION PC-COMMUNICATION RESERVE SHUTTER TRIGGER SET RESERVE DIGITAL CONFIG RESERVE LOAD FACTORY SETUP...
  • Page 54 Page 4-- 36 C. 1998 Manual #50-14 Revised 8/08 Alarm Outputs (X21) Two alarm output relays are accessible via the X21 connector. One of these relays can be configured for STOP or SYSTEM READY; the other for ALARM or ZERO SPEED.

  • Page 55: Load Factory Defaults

    Page 4-- 37 Manual #50-14 Revised 8/08 C. 1998 Load Factory Default Factory defaults will be set for parameters in the active program. This function will not affect the other 59 programs loaded in memory. Press button 8. 0 m/min STOP 0 m/min 0 m/min...
  • Page 56 Page 4-- 38 C. 1998 Manual #50-14 Revised 8/08 Service Settings Menu 2 of 3 Function Setting Trigger Setup All Triggers set to NPN Pressure Signaling All Pressure outputs set to 4--20 mA Pressure Assignment All Pressure outputs assigned to Encoder 1 Pressure Curve All Outputs set to 2--Point curve Spike Voltage...

  • Page 57: Change Security Lock

    Page 4-- 39 Manual #50-14 Revised 8/08 C. 1998 Change Security Lock In this menu it is possible to lock individual functions to prevent unauthorized modification. Additionally it is possible to change the access code. You can lock/unlock every above mentioned function. After locking these functions are only available via access code.

  • Page 58: Production Setup

    Page 4-- 40 C. 1998 Manual #50-14 Revised 8/08 Production Setup Switch Power on Display shows machine speed and glue pattern Main Menu appears after a few seconds Pressure and program number 100% ZURUECK SYSTEM Glue Pattern Set--up System Configuration Valve--Compensation Pressure Configuration (Linear) Pressure Configuration(12--Point Curve)

  • Page 59: Stop Function

    Page 4-- 41 Manual #50-14 Revised 8/08 C. 1998 Stop Function Activating the Stop function on the DY2008 disables all drive outputs. Stop may be activated through any of five means: 0 m/min STOP V-MIN V-MIN V-MIN V-MIN 1. Pressing the STOP button in the top, right corner of the front panel, in which case the word STOP is flashing in the top, center of PRESS1: 0%...

  • Page 60: Glue Pattern Setup

    Page 4-- 42 C. 1998 Manual #50-14 Revised 8/08 5. Activating the STOP function from a 0 m/min BUS-STOP remotely connected computer via the V-MIN V-MIN V-MIN Profibus Option, in which case the words V-MIN BUS-STOP are flashing in the top, center of the display screen.
  • Page 61 Page 4-- 43 Manual #50-14 Revised 8/08 C. 1998 Press button F3 to select the glue length of 0 m/min 0 m/min 0 m/min 0 m/min the first pattern. DEL. 2 GLUE DEL. 1 GLUE DEL. 3 GLUE C l: C 2: Use the numeric keys to enter the glue C 3:...

  • Page 62: Copy/ Paste Function

    Page 4-- 44 C. 1998 Manual #50-14 Revised 8/08 Copy/Paste Function Programming several channels with similar patterns is made easier through use of the Copy and Paste functions. The Copy function allows the selection of a channel’s delay and glue values to be “copied”. These values can then be easily “pasted” to other channels. Completely program a channel that is to be copied as 0 m/min STOP...

  • Page 63: Pressure Adjustment

    Page 4-- 45 Manual #50-14 Revised 8/08 C. 1998 Pressure Adjustment 0 m/min 0 m/min 0 m/min 0 m/min C 1: The shown display appears a few seconds after C 2: C 3: switching on the pattern controller. If you are in a C 4: C 5: C 6:...

  • Page 64: Assigning The Pressure Points To The Machine Speed (12--Point Curve)

    Page 4-- 46 C. 1998 Manual #50-14 Revised 8/08 Purge Pressure Adjustment (2-Point Curve) Press button F1 or F2 until the Purge 0 m/min 0 m/min 0 m/min 0 m/min Pressure value is highlighted. PRESSURE SETTINGS OUTPUT 1 Use the numeric keys to enter the pressure MIN.
  • Page 65 Page 4-- 47 Manual #50-14 Revised 8/08 C. 1998 Purge Pressure Adjustment (12-Point Curve) Press button F1 or F2 until the Purge 0 m/min 0 m/min 0 m/min 0 m/min Pressure value is highlighted. PRESSURE SETTINGS OUTPUT 2 SPEED Use the numeric keys to enter the pressure PRESS for manual gluing, e.g.

  • Page 66: Dot Configuration

    Page 4-- 48 C. 1998 Manual #50-14 Revised 8/08 System Menus: Dot Configuration, Stitching and Head Position The shown display appears a few seconds after 0 m/min 0 m/min 0 m/min 0 m/min switching on the pattern controller. If you are in a C 1: C 2: different menu, press F4 RETURN as many times as...
  • Page 67 Page 4-- 49 Manual #50-14 Revised 8/08 C. 1998 Use the numeric keypad or the F1/F2 buttons to enter the desired value for REPEAT. F1/F2 buttons will increment/decrement the REPEAT value in 1mm (0.01”) steps as a fine-tuning adjustment capability. +1mm Press the F3 button to highlight the GLUE STOP...

  • Page 68: Stitching Configuration

    Page 4-- 50 C. 1998 Manual #50-14 Revised 8/08 Stitching Configuration 0 m/min 0 m/min 0 m/min 0 m/min Press button F2. STITCH MENU (mm) GLUE C 1: C 1: C 2: C 3: C 4: C 5: Use buttons F1 or F2 to select a channel. C 6: C 7: C 8:...
  • Page 69 Page 4-- 51 Manual #50-14 Revised 8/08 C. 1998 Use the numeric keys to enter the glue 0 m/min 0 m/min 0 m/min 0 m/min length for the stitching mode (e.g. 2mm) STITCH MENU (mm)( GLUE C 1: C 2: Note! The smallest unit is one encoder pulse C 3:...

  • Page 70: Offset (Head Position)

    Page 4-- 52 C. 1998 Manual #50-14 Revised 8/08 Offset (Head Position) Offset (Head Position) In order to apply the glue pattern at the proper location it is required to enter the distance between applicator head and trigger device for every channel. Applicator Trigger The shown display appear a few seconds after...
  • Page 71 Page 4-- 53 Manual #50-14 Revised 8/08 C. 1998 Press button F4. RETURN Select another channel using buttons F1 and F2 and repeat procedure for these channels in the same way. Press F4 to return to System Menu. RETURN 0 m/min 0 m/min 0 m/min 0 m/min...

  • Page 72: Speed Compensation Adjustment

    Page 4-- 54 C. 1998 Manual #50-14 Revised 8/08 Speed Compensation Adjustment The shown display appear a few seconds after 0 m/min 0 m/min 0 m/min 0 m/min switching on the pattern controller. If you are in a C 1: C 2: different menu press F4 RETURN as many times as C 3:...

  • Page 73: Manual Gluing (Purge)

    Page 4-- 55 Manual #50-14 Revised 8/08 C. 1998 Select another channel using the button F1 and F2 and repeat the procedure for all channels in the same way. Press F4 to return to previous menu. RETURN 0 m/min 0 m/min 0 m/min 0 m/min C 1:...
  • Page 74 Page 4-- 56 C. 1998 Manual #50-14 Revised 8/08 The drive output will be active only while the 0 m/min STOP F3 button is depressed unless the F1 MANUAL GLUING (LOCK) button is pressed simultaneously CHAN. CHAN. CHAN. with the F3 (ON) button. CHAN.
  • Page 75 Page 4-- 57 Manual #50-14 Revised 8/08 C. 1998 Assure the Remote Purge Control is REMOTE properly connected to the X31 port on the back of the DY2008 Control Unit. The Channel LED indicator at the top of the Remote Purge Control should...
  • Page 76 Page 4-- 58 C. 1998 Manual #50-14 Revised 8/08 Keep in mind that the DY2008 pressure control circuitry (X24 through X27) automatically outputs the programmed PURGE PRESSURE when STOP is activated via the Remote Purge Control. The purge pressure output remains active until the Remote Purge Control stop condition is deactivated.

  • Page 77: Troubleshooting

    5 - 1 C. 1998 Manual #50-14 Revised 1/03 Troubleshooting This chapter lists possible problems of the DY2008 and how to solve them. If malfunctions occur on the glue system and no obvious error indications are shown on the controller, then you should also check that: The glue system is switched On The system has the proper AC input voltage The system has pressurized air...
  • Page 78 5 - 2 C. 1998 Troubleshooting Manual #50-14 Revised 1/03 Error Message Source of Problem Solution Com--Error: Slave x Internal Communication Error Switch Off controller and call Technical service department Over Current Failure Chan. x Short Circuit in cable or Switch Off controller and connection between controller check cables and...
  • Page 79 ITW Dynatec c. 2003 Appendix A pg. 1 DY2008 Controller Manual #50-14 Revised 2/05 APPENDIX A Common Accessories Item Part Number Description Control Upgrades 28.00005.107 RS232/RS485 Data Interface (must be factory installed) 28.11101.602 Remote Purge Control (includes 10M cable) 28.11101.601 Remote Front Panel Option for 4 &...
  • Page 80 Appendix A pg. 2 ITW Dynatec c. 2003 Revised 6/11 DY2008 Controller Manual #50-14 110018 Sensor Bracket (fits 108239 & 105178) 05.02105.603 Sensor Extension Cable, 5M 05.02105.612 Sensor Extension Cable, 10M 05.02105.604 Sensor Extension Cable, 25M 05.02105.615 “Y” Cable to Connect one sensor to two inputs Encoders and Cables 05.66501.004...
  • Page 81 ITW Dynatec c. 2003 Appendix A pg. 3 DY2008 Controller Manual #50-14 Revised 2/05 109225 M12 Male 109223 M12 Female Fuses 111305 Fuse, 4.0A, 20mm 111306 Fuse, 3.15A, 20mm...
  • Page 82 Appendix A pg. 4 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14 ITW Dynatec c. 2005...
  • Page 83 ITW Dynatec c. 2003 Appendix B pg. 1 DY2008 Controller Manual #50-14 Revised 1/09 APPENDIX B PC BOARD LAYOUTS AND WIRING INFORMATION CAUTION Only authorized persons should execute the following procedures. Observe all applicable safety rules. DANGER! Place this control Unit in a dry and dust-fee environment and not in the danger zone of other machines.
  • Page 84 DY2008 Card Cage and the unit is powered ON. Dimly lit or darkened LEDs indicate a fault somewhere in the control system. Immediately contact ITW Dynatec Technical Support for assistance in diagnosing the specific problem. LED Function Information...
  • Page 85 ITW Dynatec c. 2003 Appendix B pg. 3 DY2008 Controller Manual #50-14 Revised 2/05 Fuse Function Information Designation Amperage Function 4.0A 24VDC and 55VDC for Drive Output 4.0A 24VDC and 55VDC for Drive Output 3.15A 170VDC for Drive Output 3.15A 170VDC for Drive Output 3.15A...
  • Page 86 Appendix B pg. 4 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14 Dip Switch (S1) Heat Sink Communication Board (28.00003.100) The Communication Board links the main processor on the front panel to all other processors throughout the Control Unit. One Communication Board is designed to handle up to sixteen drive output channels (i.e.
  • Page 87 ITW Dynatec c. 2003 Appendix B pg. 5 DY2008 Controller Manual #50-14 Revised 2/05 Channel Board DIP Switch (S1) Position Settings Capacity Number 1 thru 16 17 thru 32 33 thru 48 49 thru 64 65 thru 80 81 thru 96...
  • Page 88 Appendix B pg. 6 ITW Dynatec c. 2003 Revised 11/07 DY2008 Controller Manual #50-14 Front Panel (28.11101.007) The Front Panel contains the LED Display and entry keypad. The back side of this panel contains several ribbon cable connectors, a four-position DIP Switch (S1), a jumper (JP1) and a grounding stud which are described on the following illustration.
  • Page 89 ITW Dynatec c. 2003 Appendix B pg. 7 DY2008 Controller Manual #50-14 Revised 2/05 Computer Data Interface Connector (STRSPC) The Computer Data Interface option (28.00005.107) offers control of the DY2008 Control Unit by an external computer via an RS232 or RS485 communication protocol.
  • Page 90 Appendix B pg. 8 ITW Dynatec c. 2003 Revised 2/05 DY2008 Controller Manual #50-14 Solder Bridge The Remote Purge Board is very similar to the Computer Data Interface Option (28.00005.107) described below. The main difference is the presence of a solder bridge at the edge of the 485 side of the board.
  • Page 91 ITW Dynatec c. 2003 Appendix B pg. 9 DY2008 Controller Manual #50-14 Revised 1/09...
  • Page 92 Appendix B pg. 10 ITW Dynatec c. 2003 Revised 1/09 DY2008 Controller Manual #50-14 c. 2003 ITW Dynatec...
  • Page 93 ITW Dynatec c. 2003 Appendix C pg. 1 DY2008 Controller Manual #50-14 Revised 8/08 APPENDIX C PROGRAMMING LOG (Make Photo Copies of this Log and Use as Necessary) Program #: Production Set-Up Menus Pattern DEL 1 DEL 2 DEL 3...
  • Page 94 Appendix C pg. 2 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14 Dots CHANNEL REPEAT GLUE CHANNEL REPEAT GLUE CHANNEL REPEAT GLUE CHANNEL REPEAT GLUE Stitch CHANNEL GLUE EVENT(S) CHANNEL GLUE EVENT(S) Offset CHANNEL OFFSET CHANNEL OFFSET CHANNEL...
  • Page 95 ITW Dynatec c. 2003 Appendix C pg. 3 DY2008 Controller Manual #50-14 Revised 8/08 Service Settings Menus Channel : Trigger CHANNEL TRIGGER AND- CHANNEL TRIGGER AND- CHANNEL TRIGGER AND- TRIG TRIG TRIG CHANNEL TRIGGER AND- CHANNEL TRIGGER AND- CHANNEL TRIGGER...
  • Page 96 Appendix C pg. 4 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14 Channel Mode CHANNEL MODE CHANNE MODE CHANNE MODE CHANNEL MODE CHANNE MODE CHANNE MODE Trigger Setup TRIGGER NPN/PNP TRIGGER NPN/PNP TRIGGER NPN/PNP TRIGGER NPN/PNP TRIGGER NPN/PNP...
  • Page 97 ITW Dynatec c. 2003 Appendix C pg. 5 DY2008 Controller Manual #50-14 Revised 8/08 Spike Duration CHANNEL TIME CHANNEL TIME CHANNEL TIME CHANNEL TIME Shutter Assignment TRIGGER: __________ Shutter Dwell Time _________ SECONDS Stop Configuration CHANNE NOT FINSH/ CHANNE NOT FINSH/...
  • Page 98 Appendix C pg. 6 ITW Dynatec c. 2003 Revised 8/08 DY2008 Controller Manual #50-14 c. 2003 ITW Dynatec...

Table of Contents

Save PDF