Haulotte Compact 8 Maintenance Book
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Haulotte Compact 8 Maintenance Book

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Maintenance Book
MAINTENANCE BOOK
Compact 8 (Compact 2032E)
Compact 8W (Compact 2047E)
Compact 10 (Compact 2747E)
Compact 10N (Compact 2632E) - Compact 10N-1
Compact 12 (Compact 3347E)
Compact 14 (Compact 3947E)
4001012670
E 06.20
USA / GB

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Summary of Contents for Haulotte Compact 8

  • Page 1 Maintenance Book MAINTENANCE BOOK Compact 8 (Compact 2032E) Compact 8W (Compact 2047E) Compact 10 (Compact 2747E) Compact 10N (Compact 2632E) - Compact 10N-1 Compact 12 (Compact 3347E) Compact 14 (Compact 3947E) 4001012670 E 06.20 USA / GB...
  • Page 2 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) 24203 0 4001012670 E 06.20 USA / GB...

  • Page 3: Table Of Contents

    2.2 - Technician's responsability ......2.3 - HAULOTTE Services®....... . .
  • Page 4 Maintenance Book FAMILIARIZATION 1 - Primary machine components ....1.1 - Layout ..........1.2 - Maintenance support.
  • Page 5 Maintenance Book INSPECTION AND MAINTENANCE SCHEDULE 1 - Inspection program ......2 - Daily inspection ......3 - Preventive maintenance .
  • Page 6 Maintenance Book TROUBLE SHOOTING AND DIAGRAM 1 - Trouble shooting ......1.1 - Recommendations........1.2 - Description .

  • Page 7: Preface - Foreword

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Preface - Foreword Preface - Foreword Preface - Foreword You have just purchased a HAULOTTE®...

  • Page 8: Symbols And Colors

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Preface - Foreword 1 - Symbols and colors Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information.
  • Page 9 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Preface - Foreword Decals Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.
  • Page 10 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Preface - Foreword Notes 4001012670 E 06.20 USA / GB...

  • Page 11: Safety

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety Safety 1 - General safety rules 1.1 - AINTENANCE IMPLEMENTATION Your safety and the safety of the people around are essential.

  • Page 12: Uncontrolled Movement Hazard

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety Note : • Using the machine during maintenance is strictly forbidden.

  • Page 13: Electric Shock Hazards

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety 1.3 - LECTRIC HOCK AZARDS The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors.

  • Page 14: Explosion / Fire Hazards

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety 1.4 - XPLOSION AZARDS Always wear protective clothing and eye wear when working with batteries and power sources/systems.

  • Page 15: Maintenance And Repair Training

    2.3 - HAULOTTE S ® ERVICES The HAULOTTE® is at your service in all 5 continents of the world via an extensive network of its own factory trained technicians, who are ready to respond to your every need. 2.4 - RAINING Whether you want to just service your equipment or carry out a complete overhaul, HAULOTTE®...

  • Page 16: Product Modification

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety 2.5 - RODUCT MODIFICATION In a constant effort to improve the quality of machines, HAULOTTE continually monitors technical improvements that enable to develop products with improved safety and greater reliability.

  • Page 17: Conditions Of Warranty

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety 3 - Conditions of warranty Our warranty conditions and extension contracts are now available on the websites of our sales network : www.haulotte.com...
  • Page 18 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Safety Notes 4001012670 E 06.20 USA / GB...
  • Page 19 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization Familiarization Notes 4001012670 E 06.20 USA / GB...

  • Page 20: Primary Machine Components

    1 - Primary machine components 1.1 - AYOUT COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10N - COMPACT 2632E - COMPACT 10 - COMPACT 2747E - COMPACT 12 - COMPACT 3347E - COMPACT 14 - COMPACT 3947E C154...
  • Page 21 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization Marking Description Marking Description Chassis Hinged midrail...

  • Page 22: Maintenance Support

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 1.2 - AINTENANCE SUPPORT The maintenance stand must be in place before any maintenance operation is begun.

  • Page 23: Manual Extension

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 1.3 - MANUAL EXTENSION Machines are equipped with manual extension with several possible positions.

  • Page 24: Ground Control Box

    1.4.1 - Layout General view - COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10 - COMPACT 2747E - COMPACT 10N - Compact 2632E - COMPACT 10N-1 - COMPACT 12 - COMPACT 3347E - COMPACT 14 -...
  • Page 25 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization Controls and indicators Marking Description Function Platform overload indicator...

  • Page 26: Platform Control Box

    1.5.1 - Layout General view - COMPACT 8 - COMPACT 2032E - COMPACT 8W - COMPACT 2047E - COMPACT 10 - COMPACT 2747E - COMPACT 10N - COMPACT 2632E - COMPACT 10N-1 - COMPACT 12 - COMPACT 3347E - COMPACT 14...
  • Page 27 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization Controls and indicators Marking Description Function Overload indicator...

  • Page 28: List Of Actuators And Sensors

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 2 - List of actuators and sensors 2.1 -...

  • Page 29: Sensors Detail

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 2.2 - ENSORS DETAIL Marking Item Description...
  • Page 30 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization Marking Item Description C12 / SQ4 Platform lowered after the 3m cut-out Overload pressure controller (28) (If strain gauge not mounted) Low stop detection ( 29 =1 if PF <...

  • Page 31: Consumables

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 3 - Consumables Consumable HAULOTTE® code Hydraulic filter cartridge...

  • Page 32: Lubrication Diagram

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 5 - Lubrication diagram 4001012670 E 06.20...
  • Page 33 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization List of ingredients Marking Ingredient Symbol HAULOTTE® code...

  • Page 34: Machine Specifications

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Familiarization 6 - Machine specifications 6.1 - OVEMENT SPEED To allow checking operation, refer to the following table about originally time per movement.

  • Page 35: Inspection Program

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule Inspection and maintenance schedule...

  • Page 36: Preventive Maintenance

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule 3 - Preventive maintenance Maintenance operations must be carried out by a qualified technician chosen by the owner and ensure that the machine operates correctly.
  • Page 37 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 2 weeks...
  • Page 38 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 1 year or 500H...

  • Page 39: Periodic Inspection

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine.
  • Page 40 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule Page or Periodic associated...

  • Page 41: Major Inspection

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule 5 - Major inspection The inspection is a thorough inspection of the machine to ensure that it is fully functional.
  • Page 42 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Inspection and maintenance schedule Notes 4001012670 E 06.20...

  • Page 43: Structural Part Inspection

    Structural part inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 44 General data Structural part inspection MS0001 4 - Control and maintenance To guarantee the integrity of the machine, it is necessary to carry out periodical controls on the mechanical structure such as defines hereafter. 4.1 - AILY INSPECTION All the accessible structural part without disassembling must be subjected to a fast visual inspection.
  • Page 45 General data Structural part inspection MS0001 4.2 - AJOR INSPECTION All structural part listed Section Familiarization must be disassembled and all weldsmust be review using non-destructive checks Section D - Inspection and maintenance schedule. The criteria quoted above are applicable. The main items to be inspected are : •...
  • Page 46 If the difference between two measurements does not exceed 4 cm (1.575 in) : the test is validated. If the difference between two measurements exceeds 4 cm (1.575 in), to contact HAULOTTE Services® or to carry out the additional tests described below.

  • Page 47: Oil Tank

    The oil level ( 1 ) must be between the upper and lower markers . 4 - Filling-up For COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) - COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E) Check that the oil level is between the indicated minimum and maximum levels.
  • Page 48 Control-Filling-up Oil tank M001 Notes 4001012670 E 06.20 USA / GB...

  • Page 49: Pins And Bearing Inspection

    Pins and bearing inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment.
  • Page 50 General data Pins and bearing inspection MS0002 4 - Control and maintenance Inspection of the pins, stop pins, bushings and bearings must be carried out according to the recommendations Section D - Inspection and maintenance schedule : • Fast visual inspection without disassembling Section D - Inspection and maintenance schedule : •...
  • Page 51 General data Pins and bearing inspection MS0002 6 - Procedure of reassembly 6.1 - INS AND BUSHES When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. •...
  • Page 52 General data Pins and bearing inspection MS0002 6.2 - EARINGS For the reassembly of bearings, respect the following stages : • Clean boring and/or the pins to remove all the foreign bodies. • Slightly lubricate boring and/or pins. • Lubricate the ring of the bearing slightly. •...

  • Page 53: Cylinder Inspection

    Cylinder inspection 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 54 • If the difference between two measurements does not exceed 4 cm (1.575 in) : the test validates correct operation. • If the difference between two measurements exceeds 4 cm (1.575 in), contact HAULOTTE Services® or carry out the additional tests described below.
  • Page 55 General data Cylinder inspection MS0003 Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. • Fix the cylinder with a comparator : •...
  • Page 56 General data Cylinder inspection MS0003 4.3 - AJOR INSPECTION A thorough inspection of the structural parts must be realized all the 5000 h or 10 years with disassembling of the element to check the entirety of the welding. Each Cylinder must be disassembled and must be review using non-destructive checks.

  • Page 57: Hydraulic Filter Cartridge

    Replacement Hydraulic filter cartridge M003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. Refer to Section B 1.1 - Maintenance imple- mentation.
  • Page 58 Replacement Hydraulic filter cartridge M003 Notes 4001012670 E 06.20 USA / GB...

  • Page 59: Braking Test Procedure

    Braking test procedure 1 - Warning • Only an authorised and qualified technician is permitted to work on the machines HAULOTTE®. • The use of this form implies that its user has been trained on this type of equipment. • It is important that the person working on the machine is familiar with all of the safety information contained in the user manual.
  • Page 60 • Stopped machine, measure the distance between the wheel axles and traced reference mark on the ground : • If the distance lies between 0.2 m (0ft 8in) and 2,7 m (8 ft 11 in), the test is validated. • If not, Contact HAULOTTE Services® to repair the system. 4001012670 E 06.20...

  • Page 61: Torque Values

    Torque Values 1 - Metric torque chart For screws HAULOTTE®, use columns ( A ), ( B ) and ( C ) : • Screw ( 1 ) grey dull dry, use colums ( A ) • Screw ( 1 ) grey dull greasy, use column ( B ) •...
  • Page 62 General data Torque Values MS0005 SAE fastener torque chart SAE fastener torque chart This charts is to be used as a guide only unless noted elsewhere in this manual A574 High Grade 5 Grade 8 strength black oxide bolts Lubed Lubed Lubed in-lbs...
  • Page 63 General data Torque Values MS0005 3 - Hydraulic couplings and hoses tightening torque charts Hydraulic fitting torque (Tolerance = 0 / +10%) BSPP threads according to ISO1179 Torque Thread ft-lbs G1/4 G3/8 G1/2 G3/4 G1" G1"1/4 G1"1/2 UNF threads according to ISO11926-2/3 Torque Thread ft-lbs...
  • Page 64 General data Torque Values MS0005 Hydraulic hose torque (Minimum / Maximum) JIC torque ORFS torque Hose size JIC thread ORFS thread ft-lbs ft-lbs DN06 - 1/4" 7/16-20 11-15 15-21 9/16-18 18-21 25-28 DN10 - 3/8" 9/16-18 22-31 30-42 11/16-16 30-33 40-45 DN12 - 1/2"...

  • Page 65: Wheel

    Replacement-Tightening Wheel M006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the work area • Jack • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
  • Page 66 • Nonlinear wear of the ground contact surface greater than 10 %. • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog.
  • Page 67 Replacement-Tightening Wheel M006 4 - Replacement Loosen the wheel nuts on the wheel to be removed. Raise the machine using a jack or a hoist. Remove the wheel nuts. Remove the wheel. Install the new wheel. Lower the machine to the ground. Tighten the wheel nuts to the recommended torque 4001012670 E 06.20...
  • Page 68 Replacement-Tightening Wheel M006 5 - Torque Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 300-221 HA12CJ - HA32CJ Steer wheel 250-184 Drive wheel 300-221 HA12CJ+ - HA32CJ+ Steer wheel 250-184 Drive wheel 320-236 HA120PX (N/A) Steer wheel 320-236 Drive wheel 320-236...
  • Page 69 Replacement-Tightening Wheel M006 Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 650-479 H28TJ+ - HB86TJ+ Steer wheel 650-479 Drive wheel 650-479 HT43RTJ PRO - HT132RTJ PRO Steer wheel 650-479 Drive wheel 127-94 STAR 6 - STAR 13 - STAR 6 P Steer wheel 127-94 Drive wheel...
  • Page 70 Replacement-Tightening Wheel M006 Notes 4001012670 E 06.20 USA / GB...

  • Page 71: Steering Wheel Pivots

    Lubrication Steering wheel pivots M010 Lubrication Steering wheel pivots 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 72 Lubrication Steering wheel pivots M010 Notes 4001012670 E 06.20 USA / GB...

  • Page 73: Guide Rail

    Lubrication Guide rail M011 Lubrication Guide rail 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 74 Lubrication Guide rail M011 Notes 4001012670 E 06.20 USA / GB...

  • Page 75: Cylinder Hinge

    Lubrication Cylinder hinge M012 Lubrication Cylinder hinge 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication...
  • Page 76 Lubrication Cylinder hinge M012 Notes 4001012670 E 06.20 USA / GB...

  • Page 77: Hoses Inspection - Replacement

    Hydraulics Hoses inspection - Replacement MS0020 Hydraulics Hoses inspection - Replacement 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Control and inspections The state of hoses devices plays a significant role in the safety of the machines.
  • Page 78 Hydraulics Hoses inspection - Replacement MS0020 3 - Hoses Disassembling For safety reasons, respect imperatively the following conditions of disassembling : • Fold the machine on a flat and released ground : • The machine is not in slope. • The boom is horizontal. •...
  • Page 79 Hydraulics Hoses inspection - Replacement MS0020 4 - Hoses Reassembly For safety reasons, respect imperatively the following conditions of reassembly : • Using the reference marks carried out previously; carry out the courses of hoses. • During the fixing of the hoses, respect the tightening torques below. Tightening torque table Description Torque (JIC)
  • Page 80 Hydraulics Hoses inspection - Replacement MS0020 Notes 4001012670 E 06.20 USA / GB...

  • Page 81: Electrical Wiring

    Electric Electrical wiring MS0025 Electric Electrical wiring 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. Maintaining electrical wiring in good condition is essential to safe operation and good machine performance.
  • Page 82 Electric Electrical wiring MS0025 Notes 4001012670 E 06.20 USA / GB...

  • Page 83: Jib Cylinder-Steering Cylinder-Lift Cylinder

    Lubrication Jib cylinder-Steering cylinder-Lift cylinder M049 Lubrication Jib cylinder-Steering cylinder-Lift cylinder 1 - You will need • Standard tool kit • Brush • Multipurpose grease (of mineral type) • Place barriers around the perimeter of the work area • Protective goggles •...
  • Page 84 Using a brush, apply multipurpose grease (of mineral type) to all the chrome and unpainted parts of the cylinder 1. COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) - COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E) Lubricate the cylinder rod 1 once a month.
  • Page 85 Using a brush, apply multipurpose grease (of mineral type) to all the chrome and unpainted parts of the cylinder 1. COMPACT 8 (COMPACT 2032E) - COMPACT 8W (COMPACT 2247E) - COMPACT 10N (COMPACT 2632E) - COMPACT 10 (COMPACT 2747E) - COMPACT 12 (COMPACT 3347E) - COMPACT 14 (COMPACT 3947E) Lubricate the cylinder rod 1 once a month.
  • Page 86 Lubrication Jib cylinder-Steering cylinder-Lift cylinder M049 Notes 4001012670 E 06.20 USA / GB...

  • Page 87: Universal Plug

    Turntable Universal plug MS0133 Turntable Universal plug 1 - You will need • The tracker with its cable. • A clamp to strip the wires. • A clamp to crimp the wires. • Place barriers around the perimeter of the work area 1 person 2 - Procedure Step 1 :...
  • Page 88 Turntable Universal plug MS0133 Universal connector Pin 1 + permanent battery Pin 2 GND (0 V) Pin 3 + battery voltage • Machine with engine : Engine ON information. Pin 4 • Electrical machine : Movement and driving information. Pin 5 Power ON information Pin 6 Pin 7...

  • Page 89: Trouble Shooting And Diagram

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Trouble shooting and diagram 1 - Trouble shooting 1.1 -...

  • Page 90: Troubleshooting

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 1.3 - ROUBLESHOOTING Diagnosis...

  • Page 91: Alarm Codes

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 1.4 - LARM CODES Alarm codes Nb.
  • Page 92 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Alarm codes Nb. of flashes...

  • Page 93: Legend

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2 - Legend 2.1 -...

  • Page 94: Variable Speed Drive Socket Pinning

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.1.1 - Variable speed drive socket pinning...
  • Page 95 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Terminal Wire coding Description...

  • Page 96: Serial Card

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.1.2 - Serial card...

  • Page 97: Electric Circuit

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.2 - LECTRIC CIRCUIT...

  • Page 98: Fuses

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Marking Description Platform elevation control solenoid valve...

  • Page 99: Switches

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.2.4 - Switches Description of the components...

  • Page 100: Hydraulic Circuit

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.3 - YDRAULIC CIRCUIT...
  • Page 101 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Notes 4001012670 E 06.20...

  • Page 102: Hydraulic Units

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.3.2 - Hydraulic units 2.3.2.1 - Details of MK5 hydraulic unit...
  • Page 103 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Marking Description Description Driving circuit balancing valve...

  • Page 104: Details Of Mk6 Hydraulic Unit

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 2.3.2.2 - Details of MK6 hydraulic unit...
  • Page 105 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Details of MK6 hydraulic unit - YV10 - YV11...

  • Page 106: Electric Diagram

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 3 - Electric diagram...
  • Page 107 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Brake release option - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact...
  • Page 108 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Emergency stop - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10...
  • Page 109 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Universal plug - 167P351240M - Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10...

  • Page 110: Hydraulic Diagram

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram 4 - Hydraulic diagram...
  • Page 111 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Compact 8 (Compact 2032E) - Compact 8W (Compact 2047E) - Compact 10 (Compact 2747E) - Compact 10N...
  • Page 112 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Compact 12 (Compact 3347E) - 121P251530C - 1/1 4001012670 E 06.20...
  • Page 113 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Notes 4001012670 E 06.20...
  • Page 114 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Compact 14 (Compact 3947E) - 167P326860 H - 1/2 4001012670 E 06.20...
  • Page 115 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Compact 14 (Compact 3947E) - 167P326860 - 2/2 4001012670 E 06.20...
  • Page 116 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Trouble shooting and diagram Notes 4001012670 E 06.20...

  • Page 117: Intervention Register

    Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Records Records 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme.
  • Page 118 Compact 8 (C 2032E) - Compact 8W (C 2047E) - Compact 10 (C 2747E) - Compact 10N (C 2632E) - Compact 10N-1 - Compact 12 (C 3347E) - Compact 14 (C 3947E) Records Number of HAULOTTE Services® Date Type of intervention...

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