Services® immediately even if the malfunction does not involve material and/or bodily damage.. • HAULOTTE® must be informed in the event of an incident that either involves one of these products or has caused bodily injury or significant deterioration of property (personal property or the product);...
H14TX - HB40 - H16TPX - HB44J 3 - Compliance We would like to remind you that HAULOTTE® complies with the provisions of any applicable directives applicable to this type of machine. HAULOTTE advises you that NO modifications carried out without the written permission of HAULOTTE®...
HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work completed.
H14TX - HB40 - H16TPX - HB44J - Safety precautions 1.2 - SYMBOLS USED Symbols are used to alert the operator to safety precautions or to highlight practical information. Symbol meanings Symbol Description Danger : Risk of injury or death...
The potential dangers and any specific regulations are indicated around the product by labels and identification plates. The labels must be kept in good condition. Additional decals can be ordered from HAULOTTE Services®. Familiarize yourself with the labels and their respective color codes.
• If damage is caused by modifications that do not comply with HAULOTTE® specifications. • If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used. • If the machine is incorrectly repaired or used by the customer.
HAULOTTE® will not accept any claims concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.
H14TX - HB40 - H16TPX - HB44J - Safety precautions 3 - Scope of intervention The inspection and maintenance table below, identifies the role and the responsibilities of each party in periodical machine maintenance.. If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
H14TX - HB40 - H16TPX - HB44J - Safety precautions 4 - Instructions for intervention Do not use the machine during while maintenance work is being completed on it. For any intervention on the power sources, wear glasses and protective clothes (acid spray).
• Biofuels : According to EN14214 (EU) and ASTM D6751-07a (USA) biofuels are allowed on some engines and under certain conditions. For more information, please contact HAULOTTE Services®. • Jet engine fuels (kerosene) : F34 and F35 types under OTAN designation are possible on some engines and under certain conditions.
H14TX - HB40 - H16TPX - HB44J - Recommendations 2.2 - MOTOR OILS In order to ensure that the engine will run properly, it is recommended to use the following oils Viscosity table 2.3 - HYDRAULIC OILS Hydraulic oils must comply with the following requirements : •...
H14TX - HB40 - H16TPX - HB44J - Recommendations 3 - Labels 3.1 - CLASSIFICATION PLAN 3.1.1 - Red labels The red labels indicate a potentially fatal danger. Common decals Composant spécifique à cette machine. NE PAS INTERCHANGER. Component specific to this machine.
H14TX - HB40 - H16TPX - HB44J - Recommendations 3.1.2 - Orange labels The orange labels indicate a risk of serious injury. Common decals - CE Common decals - AS 4000364740 E12.14 US/GB...
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AND OPERATING PROPERLY. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and maintenance instructions in manufacturer's manuals, knowing your employers work rules and applicable governmental regulations.
H14TX - HB40 - H16TPX - HB44J - Recommendations 3.1.3 - Yellow labels The yellow labels indicate a risk of material damage and/or minor injury. Common decals 4000364740 E12.14 US/GB...
H14TX - HB40 - H16TPX - HB44J - Recommendations 3.1.4 - Other labels The other labels provide additional technical information. Common decals A5 - A6 7814-394 7814-393 Specific labels AS WARNING IF DIRECTIO N OF TRAVEL IS OBSCURED , ROTATE...
(Meters) DO NOT exceed platform rated capacity. DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a Make sure the operating surface will support the machine. qualified person and authorized to operate this machine. Your training includes reading and understanding the safety, operating and...
H14TX - HB40 - H16TPX - HB44J - Recommendations 3.2 - IDENTIFICATION 3.2.1 - Decals and markings locations CE and AS standards - J10 A28 - A12 A 1 1 A3 - J2 - A31 4000364740 E12.14 US/GB...
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H14TX - HB40 - H16TPX - HB44J - Recommendations CE and AS standards Marking Color Description H14TX H16TPX Height of the floor and load 3078146020 3078149210 Travel direction 3078145070 Risk of crushed hands 3078143620 Danger of electrocution For CE only : 3078144140...
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H14TX - HB40 - H16TPX - HB44J - Recommendations ANSI and CSA standards Marking Color Description HB40 HB44J Other Rear red drive direction arrow 3078147990 Other Front green drive direction arrow 3078148000 In english : 4000024830 Risk of crushing - Spindle...
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H14TX - HB40 - H16TPX - HB44J - Recommendations Small format HAULOTTE® logo - White Other 307P220360 and black Do not interchange 3078145180 Noise emission level 3078148700 In english : 4000027570 Operation instructions In french : 4000068880 In spanish : 4000086640...
H14TX - HB40 - H16TPX - HB44J - Maintenance Maintenance 1 - Maintenance Schedule The Aerial Work Platform was given an arbitrary Design Life of 10 years at the design stage of the product. There are a number of factors which can affect the design life including but not limited to, severity of operating conditions/routine maintenance which should be carried out in accordance with this manual.
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H14TX - HB40 - H16TPX - HB44J - Maintenance 8 - Pulleys, chains and wire rope The strain of chains The strain of wire rope Chains replacement Wire rope replacement Star 6 - Star 13 9 - Wear pads and devices of guidance...
Country of use but no less than once per year. The purpose of the inspection is to detect any defect which could lead to an accident during routine use of the machine. HAULOTTE Services® requires Reinforced and Major Inspections to be carried out on the product to extend its service life.
H14TX - HB40 - H16TPX - HB44J - Maintenance 3 - Daily inspection The content and method of inspection must be conducted by operators before using the machine, it includes a visual inspection and functional and security systems testing of the machine.
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H14TX - HB40 - H16TPX - HB44J - Maintenance Daily inspection Visual inspection without disassembly Levelling To check by test Corrected Not applicable Manuals and displays. Clean or replace if necessary. Presence, cleanliness and visibility of the dataplate Presence, cleanliness and legibility of operator's and...
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H14TX - HB40 - H16TPX - HB44J - Maintenance Presence of securely fitted maintenance devices (safety prop) Canopy opens and locks properly Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chips No visible damage No screws or missing / loose parts No foreign body in joints or slides State of tires (refer to E.4.2 on limits to wear and damage)
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H14TX - HB40 - H16TPX - HB44J - Maintenance Electric cables No torn or split wire sheaths No evidence of chemical damage or corrosion on all cables No oxidation or corrosion on terminals Sensors and safety device Stabilizers operate correctly and lock securely in position...
Otherwise or in addition, use the detailed program below. This inspection is the responsibility of the owner, and must be conducted by a competent technician. To ensure user safe use and improve the life of machines, HAULOTTE® recommended performing this inspection every HAULOTTE® months.
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H14TX - HB40 - H16TPX - HB44J - Maintenance Periodic inspection In addition with daily inspection program Visual inspection without disassembly To check by test Visual inspection with small disassembly or movement needed to reach the part. Replacement is Levelling necessary.
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H14TX - HB40 - H16TPX - HB44J - Maintenance No foreign body in joints or slides No abnormal gap in joints and slides 5 - Frame, axle, steering system, stabilizers arms ... No cracks, broken weld, paint chips No foreign body in joints or slides No abnormal gap in joints and slides State of tires/tyres (wear, cutting, damage ...)
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H14TX - HB40 - H16TPX - HB44J - Maintenance 10 - No oxidation or corrosion on terminals No leaks on the pump, tank or fittings Absence of rust and shock on cylinder rod No deformation, visible damage, broken weld or leaks on...
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H14TX - HB40 - H16TPX - HB44J - Maintenance 14 - Sensors and safety device Static tests on horizontal ground Dynamic test on horizontal ground Braking tests Movements checking (speed and behavior) Slope sensing device adjustment Load sensing system adjustment...
Reinforced periodic inspection is a thorough inspection of the structure of the machine, to ensure the full functionnality. It must occur at a frequency of 5 years or 2500 h. This inspection is under the responsibility of the owner, and it must be conducted by a Haulotte Service technician or qualified/authorized person.
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H14TX - HB40 - H16TPX - HB44J - Maintenance 9 - Cylinder and hydraulic component : pump, filters, manifold No torn or split wire sheaths Shielding is not apparent No evidence of chemical damage or corrosion on all cables 11 - Energy storage and motorisation: tanks, batteries and engine...
Major inspection allow determining the suitability, integrity and proper functioning of the machine : It must take place when the machine is 10 years or 5000 h after renewed every 5 years. This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE Services® technician.
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H14TX - HB40 - H16TPX - HB44J - Maintenance Serial number : Model : Hours of operation : HAULOTTE Services® contract reference : Intervention record number : Signature : Date : Name : 4000364740 E12.14 US/GB...
H14TX - HB40 - H16TPX - HB44J - Maintenance 7 - Maintenance sheets Each specific procedure is described in the following maintenance instructions. Before performing any maintenance interventions, place the machine in maintenance configuration. Report that the machine is under maintenance by tagging the platform and ground control boxes.
H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3 - GENERAL POINTS 7.3.1 - Recommendations on the conditions of maintenance • Your safety and the safety of the people around are essential. The handling of parts must be carried out using appropriate equipment (Chains, Lifting slings, Lifting anchors, ...).
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H14TX - HB40 - H16TPX - HB44J - Maintenance When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel.
H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.2.3 - Bearings Action on bearings needs to be taken outside the normal maintenance schedule if the following occurs : • Abnormal noise during the movements of the structure. • Machine not use for a period of 6 months or more.
: • If the distance is between 0,2 m(0 ft8 in) and 1,5 m(4 ft11 in), the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. Second test : On ramp : •...
Take an oil sample each year, check the viscosity, ensure there are no foreign bodies and change if necessary. Systematically change the oil in the hydraulic circuit every 2 years. • Only use oils that that match the technical characteristics that correspond to HAULOTTE® recommendations ( Section B 1 - Lubrication diagram - List of ingredients) or contact HAULOTTE Services®.
H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.3.2 - Replacing damaged of hoses Replace hoses in the following circumstances : • Tears in the outer casing. • Cracks in the outer casing. • Apparent shielding. • Visible leak in the hose.
• If the difference between two measurements does not exceed 4 cm : the test validates correct operation. • If the difference between two measurements exceeds 4 cm, contact HAULOTTE Services® or carry out the additional tests described below. Control cylinder by cylinder : •...
H14TX - HB40 - H16TPX - HB44J - Maintenance 7.3.4 - Electric 7.3.4.1 - Replacing damaged cables • Locate the faulty wire/s and its/their points of connection to ensure continuity of machine operation after the wire is replaced. • Note the cable path to facilitate reassembly.
Control-Filling-up Oil tank 15 min E001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Control...
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Control-Filling-up Oil tank 15 min E001 4000364740 E12.14 US/GB...
Control-Oil change Wheel reducer 15 mn E002 Control-Oil change Wheel reducer 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
Replacement Hydraulic filter cartridge 15 min E003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Replacement...
Filling-up-Oil change Fuel tank 15 mn E004 Filling-up-Oil change Fuel tank 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Filling-up...
Lubrication-Tightening-Clearance check Slew ring 15 mn E005 Lubrication-Tightening-Clearance check Slew ring 1 - You will need • Standard tool kit • Steel shims • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
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In its new configuration, note the clearance ( J1) between chassis (or turret) and the slew ring as previously. • If the difference between two measurements does not exceed 2 mm : the test validates correct operation. • Otherwise, contact HAULOTTE Services® to repair the system. 4000364740 E12.14...
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Rotate the slew ring by one complete turn. A tight spot or grinding sound during rotation or the presence of metal particles escaping from the lip seal are signs of abnormal wear in the raceway (Contact HAULOTTE Services®). 4000364740 E12.14...
Replacement-Tightening Wheel 15 min E006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the • Jack work area • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration.
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15 min E006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
Control-Oil change Turntable rotation gearbox 15 mn E008 Control-Oil change Turntable rotation gearbox 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the • Gloves work area • Oil collection pan 2 - Preliminary procedure Place the machine in maintenance configuration.
Control-Lubrication-Replacement Pulleys and wear pads 15 mn E013 Control-Lubrication-Replacement Pulleys and wear pads 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration.
Control-Filling-up-Battery charge Battery 10 min E018 Control-Filling-up-Battery charge Battery 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure The battery manufacturer's safety instructions must be followed. Place the machine in maintenance configuration.
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Control-Filling-up-Battery charge Battery 10 min E018 5 - Battery charge Battery discharged : • Never discharge the batteries to more than than 80 % of their capacity in 5 h (hours). • Never leave the batteries discharged. • Do not put off recharging the batteries in cold weather as the electrolyte may freeze. Battery to be charged : •...
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Control-Filling-up-Battery charge Battery 10 min E018 6 - Additional operation Place the machine in its operating configuration. 3.3.2-Placing in operating configuration To keep your batteries in good condition, test the density of each element once a month using a batttery hydrometer, according to the temperature indicated in the curves below : Battery charge status according to density and temperature 4000364740...
Lubrication Telescope 15 mn E022 Lubrication Telescope 1 - You will need • Standard tool kit • Place barriers around the perimeter of the • Protective goggles work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance configuration 3 - Lubrication...
• Control box relays are engaged. • Fuse status. • Ground control box solenoid valve status. If the malfunction persists, consult the troubleshooting table to identify the problem. IF you cannot identify the problem, contact HAULOTTE Services®. 2 - Troubleshooting Problem Probable cause...
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H14TX - HB40 - H16TPX - HB44J - Diagnosis assistance Problem Probable cause Solution Remove some weight Platform overload indicator Do not exceed the authorised limit Section G 1- Main characteristics Platform controls do Retract the telescope and lower the boom...
H14TX - HB40 - H16TPX - HB44J - Electric circuit Electric circuit 1 - Wiring diagram-Main components N.B.-:- See end of manual. Nomenclature Marking Description Alternator Starter Engine speed Engine shutdown Frequency module 10 A Engine power supply circuit fuse...
H14TX - HB40 - H16TPX - HB44J - Electric circuit 6 - Locations and functions of the main safety features Locations Description of the components H14TX - HB40 - H16TPX - HB44J Marking Description Engine air filter clogging pressure switch...
1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. N.B.-:-In the case of a HAULOTTE Services® intervention, the qualified technician must indicate the HAULOTTE Services® intervention number. Number of HAULOTTE Services®...
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H14TX - HB40 - H16TPX - HB44J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000364740 E12.14 US/GB...
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H14TX - HB40 - H16TPX - HB44J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000364740 E12.14 US/GB...
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H14TX - HB40 - H16TPX - HB44J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000364740 E12.14 US/GB...
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H14TX - HB40 - H16TPX - HB44J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000364740 E12.14 US/GB...
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H14TX - HB40 - H16TPX - HB44J - Intervention register Number of HAULOTTE Services® Date Type of intervention Intervenor hours intervention number 4000364740 E12.14 US/GB...