Related Manuals for Adtech ADT-09 Series
Summary of Contents for Adtech ADT-09 Series
- Page 1 ADT-09 Series Motion Control Card http://www.adtechcn.com ADT-09 Series Motion Control Card User Manual ADT-8949C1/H1 ADT-8969C1/H1 ADT-8989C1/H1...
- Page 2 This manual doesn’t contain any assurance, stance or implication in any form. Adtech and the employees are not responsible for any direct or indirect data disclosure, profits loss or cause termination caused by this manual or any information about mentioned products in this manual.
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Page 3: Table Of Contents
ADT-09 Series Motion Control Card http://www.adtechcn.com Contents CHAPTER 1 OVERVIEW .......... 1 1.1. I ..........1 NTRODUCTION 1.2. M .......... 3 ODEL DESIGNATION 1.3. S : .......... 5 OFTWARE SUPPORT 1.4. I ........5 NDUSTRY PPLICATIONS CHAPTER 2 QUICK START ........6 2.1. - Page 4 ADT-09 Series Motion Control Card http://www.adtechcn.com ............24 ERMINAL OARD 3.1.4. ADT-9160 I ADT-8969 NPUT EFINITIONOF ............24 ERMINAL OARD 3.1.5. ADT-9180I ADT-8989 NPUT EFINITION OF ............25 ERMINAL OARD 3.1.6. ADT-9140\60\80 I ..... 25 NPUT EFINITION 3.1.7. ADT-9140\60\80 O ..
- Page 5 ADT-09 Series Motion Control Card http://www.adtechcn.com 5.3.2. A5/A6 .... 53 SERIES SERVO DRIVER BY ANASONIC 5.3.3. MR-J4 .... 54 SERIES SERVO DRIVER BY ITSUBISHI 5.4. W ADT-8969G1 IRING INSTRUCTIONS FOR WITH ADT-9170 ........55 TERMINAL BLOCK 5.4.1. 25- ........ 55 PORT DEFINITION 5.4.2.
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Page 6: Chapter 1 Overview
Chapter 1 Overview 1.1. Introduction The ADTECH 09 Series Motion Control Card is of a high-performance multi- axis (4/6/8) motion control card based on PCI bus and dual-core platform as manufactured by Adtech. The 09 Series Motion Control Card follows the high-precision design. Compared with other similar products, it enjoys powerful hardware performances, with its receiving frequency up to 8Mpps, and 33.3M high-speed PCI bus. - Page 7 ADT-09 Series Motion Control Card http://www.adtechcn.com The hardware interpolation technology is integrated into the spatial curve interpolation, and the T/S/E/COS type acceleration/deceleration curve can be quickly calculated based on the set acceleration/deceleration mode. Adaptive speed model, ensuring high speed under high precision The adaptive speed model guarantees both high speed and high precision, which satisfies needs of high precision and high efficiency in the industry.
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Page 8: Model Designation
ADT-09 Series Motion Control Card http://www.adtechcn.com 1.2. Model designation ADT-8949 ADT-8969 ADT-8989 Function and Performance Control mode 32-bit PCI bus, plug and play Number of axes Maximum pulse output frequency 5MHz Number of supporting encoder axes Encoder feedback frequency 4MHz... - Page 9 ADT-09 Series Motion Control Card http://www.adtechcn.com n Mode √ √ √ Asymmetric acceleration and √ deceleration Speed multiplier √ High-precision zero return √ PT drive √ Continuous drive / √ Linear interpolation √ Drive Plane arc √ Mode interpolation Space arc √...
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Page 10: Software Support
ADT-09 Series Motion Control Card http://www.adtechcn.com 1.3. Software support: ➢ Operating system: DOS, WINDOWS95/98/NT/2000/XP, WINCE, WIN7 ➢ Programming environment: C/BC++/VC/VB/C#/C++Builder/ Delphi/ LabVIEW/ EVC ➢ Application examples of open-DOS and Windows 1.4. Industry Applications ➢ Machine vision, automatic test equipment, AOI;... -
Page 11: Chapter 2 Quick Start
ADT-09 Series Motion Control Card http://www.adtechcn.com Chapter 2 Quick Start 2.1. Packing list 2.1.1. ADT-8949 series Product Model Name Description Dimension Parameters Motion control card ADT-8949C1/ADT-8949H1 135 mm × 110 mm × 1 Wiring board ADT-9140 248 mm × 154 mm × 30 mm × 1... -
Page 12: Installation Dimensions
ADT-09 Series Motion Control Card http://www.adtechcn.com 2.2. Installation dimensions 2.2.1. 09 series motion control card 2.2.2. ADT-9140 terminal block of ADT-8949 Dimensions chart of ADT-9140 terminal block... -
Page 13: Adt-9160 Terminal Block Of Adt-8969
ADT-09 Series Motion Control Card http://www.adtechcn.com 2.2.3. ADT-9160 terminal block of ADT-8969 Dimensions chart of ADT-9160 terminal block 2.2.4. ADT-9180 terminal block of ADT-8989 Dimensions chart of ADT-9180 terminal block 2.2.5. ADT-D62GG data transmission line... -
Page 14: System Structure Diagram
ADT-09 Series Motion Control Card http://www.adtechcn.com 2.3. System structure diagram ADT-8949C1/H1 ADT-8969C1/H1 ADT-8989C1/H1 ADT-9140 Terminal board ADT-9160 Terminal board ADT-9180 Terminal board Servo/Stepper + motor Input devices Output devices 2.4. Steps to install control card 2.4.1. Board installation Power off the computer (Note: turn off the main power of ATX);... - Page 15 If a dialog box “ADT-09 series control card not detected” as shown in the figure below appears, please check that the control card is still plugged in, and try again. The computer can detect the card by displaying the following screen:...
- Page 16 ADT-09 Series Motion Control Card http://www.adtechcn.com Click Next; Click Install and wait for the installation process to complete; After the installation is completed, checking “Run VC DEMO” and Finish, you can then test the driver installation, which is shown in the figure below;...
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Page 17: Manual Installation Of Driver
ADT-09 Series Motion Control Card http://www.adtechcn.com 2.4.3. Manual installation of driver 1) Premise After the board is installed, only the operating system recognizes an unknown PCI device, then can the driver be installed. As for the XP system, the wizard for new hardware will pop up automatically after startup, or an unknown PCI device will be found in the device manager. - Page 18 ADT-09 Series Motion Control Card http://www.adtechcn.com It is similar to other systems, and no more detailed description will be given herein. If there’s prompt for the new hardware wizard by the system, and no abnormal device is found in the device manager, it means that there’s no board information detected by the current operating system.
- Page 19 ADT-09 Series Motion Control Card http://www.adtechcn.com Click “Browse”, select CD “Development Kits\Drivers\Control Card Drivers” to locate the driver file path, and click Next to pop up the following screen...
- Page 20 ADT-09 Series Motion Control Card http://www.adtechcn.com Click “Finish” to finish the installation of The ADT-09 Series control card 3) Installing drivers on Win7 Insert the control card into PCI slot, right click "My Computer" and select "Properties" to enter Device Manager, as shown below: Expand "Other devices", select "PCI Bridge Device"...
- Page 21 ADT-09 Series Motion Control Card http://www.adtechcn.com Select the option "Browse my computer for driver software" Click the "Browse" button to specify the path for the driver, and select the appropriate system file. Next...
- Page 22 ADT-09 Series Motion Control Card http://www.adtechcn.com Always install this driver software Follow the installation instructions until installation is complete The ADT-09 Series control card has been installed by this time, and the device manager will update of the device details.
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Page 23: Communication Setup
ADT-09 Series Motion Control Card http://www.adtechcn.com For WIN7 and above system, after the driver is installed normally, there will be a blue small question mark appeared in the icon of the control card device. This is because the control card driver has not passed the official logo certification of Microsoft, resulting in that the company’s logo cannot be normally displayed by the... -
Page 24: Terminal Board Connection And Power Supply
ADT-09 Series Motion Control Card http://www.adtechcn.com then high to prevent device fault or damage due to operational errors during debugging. 2.4.6. Terminal board connection and power supply Connect one end of the D62GG cable to the J1 connector of the control card, and the other end to the J1 connector if ADT-9180 board. -
Page 25: Terminal Boards And Drivers
ADT-09 Series Motion Control Card http://www.adtechcn.com 2.4.7. Terminal boards and drivers Connect the terminal board to the driver based upon actual needs. 4/6/8 sets of drivers can be connected to the terminal board. AXIS is a 25-pin DB port. For terminal definition, refer to 3.1.1 25-pin DB port... -
Page 26: Chapter 3 Hardware Connection
ADT-09 Series Motion Control Card http://www.adtechcn.com Chapter 3 Hardware Connection 3.1. Port Description 3.1.1. 25-pin DB Port Definition (CN1\CN2\CN3\CN4\CN5\CN6\CN7\CN8) The ADT-9180 has eight DB heads corresponding to eight axes (XYZABCDE), the ADT-9160 has six DB heads corresponding to six axes (XYZABC), and the ADT- 9140 has four DB heads corresponding to four axes (XYZA). - Page 27 ADT-09 Series Motion Control Card http://www.adtechcn.com Y axis, Z axis, A axis, B axis, C axis, D axis, E axis, corresponding to IN69, IN70, IN71, IN72. IN73, IN74, IN75. When the IN75 is used as a normal input point, please refer to 3.4 Digital Input Connection...
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Page 28: 15-Pin Hand Wheel Port Definition (Cn9)
ADT-09 Series Motion Control Card http://www.adtechcn.com axis, E axis, corresponding to OUT2, OUT4, OUT6, OUT8, OUT10, OUT12, OUT14. XECA+ X-axis encoder phase A input positive XECB+ X-axis encoder phase B input positive XECZ+ X-axis encoder phase Z input positive 5V power grounding... -
Page 29: Adt-9140I Nput Port Definition Of Adt-8949
ADT-09 Series Motion Control Card http://www.adtechcn.com IN58 Hand wheel general input (for emergency stop with ADT-CNC6A hand-held box) Hand wheel output phase A signal GND_24V_EXT 24V power output grounding VCC 5V 5V power output IN51 Hand wheel general input (for switching to X axis... -
Page 30: Adt-9180Input Port Definition Ofadt-8989 Terminal Board
ADT-09 Series Motion Control Card http://www.adtechcn.com 3.1.5. ADT-9180Input Port Definition ofADT-8989 Terminal Board 3.1.6. ADT-9140\60\80 Input Port Definition Port Pin No. Pin Definitions Function IN8/XLT+ X positive limit signal, can be used as general input IN9/XLT- X negative limit signal, can be used as general input... - Page 31 ADT-09 Series Motion Control Card http://www.adtechcn.com D positive limit signal, can be used as general input (ADT- IN24/DLT+ 9140\60 for general input) D negative limit signal, can be used as general input (ADT- IN25/DLT- 9140\60 for general input) E positive limit signal, can be used as general input (ADT-...
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Page 32: Adt-9140\60\80 Output Port Definitions
ADT-09 Series Motion Control Card http://www.adtechcn.com IN44 General input IN45 General input IN46 General input IN47 General input IN48 General input IN49 General input INCOM4 IN44-IN49 input public terminal, access DC12-24V+ Note: All input signals are active low. 3.1.7. ADT-9140\60\80 Output Port Definitions Port Pin No. -
Page 33: Port Definition
ADT-09 Series Motion Control Card http://www.adtechcn.com OUT28 Output control signal, opto-isolated output, active low OUTCOM OUT18-OUT28 output port power DC24V GND input +EX24V OUT29-OUT41 output port power DC24V+ input OUT29 Output control signal, opto-isolated output, active low OUT30 Output control signal, opto-isolated output, active low... -
Page 34: Connecting Pulse/Direction Output Signal
ADT-09 Series Motion Control Card http://www.adtechcn.com 3.2. Connecting pulse/direction output signal Pulse output is differential output, and can be easily connected to the stepper / servo drives. The figure below shows the connection between the pulse and the anode of the direction. PUCOM is the 7th pin of the 25-pin DB connector (+5V power output). -
Page 35: Connecting Encoder Input Signal
ADT-09 Series Motion Control Card http://www.adtechcn.com PU+/CW+ PU-/CW- 5VGND CCW+ DR-/CCW- CCW- DR-/CCW- Servo motor driver If the servo pulse signal uses the high-speed pulse port of the differential output, the Pin 13 of the 25-pin DB connector pin in the control card must be connected to the ground wire of the servo pulse output port. -
Page 36: Digital Input Connection
ADT-09 Series Motion Control Card http://www.adtechcn.com Encoder Z phase connection as below +5V ACC ECA+ Encoder ECA- +5V GND 3.4. Digital input connection The mechanical switch connection of the general input IN8 (as an example) is as shown in the figure below, for which, the switch polarity is no longer needed to be considered. - Page 37 ADT-09 Series Motion Control Card http://www.adtechcn.com Output wire Grounding wire Two-wire sensor connection DC24V Two-wire sensor connection The three-wire sensor is connected as shown in the figure below. The polarity of the three-wire sensor must be considered. The colors corresponded to the polarity is provided in the instructions for the corresponding three-wire sensor.
- Page 38 ADT-09 Series Motion Control Card http://www.adtechcn.com When the AB-phase signal of encoder is used as a universal input point. Taking X-axis is taken as an example, with its wiring method shown below. The K1/K2/K3 in the figure are connected using the mechanical switch.
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Page 39: Digital Output Connection
ADT-09 Series Motion Control Card http://www.adtechcn.com 3.5. Digital output connection All universal output ports are of open-drain output ports, and the drive current of the output port is within 1.5A (if only one-way output port is used, the drive current can reach 2A), make sure if the output port drive current meet the requirements when using. - Page 40 ADT-09 Series Motion Control Card http://www.adtechcn.com When expand the current with an external relay, a NO relay must be used, as shown in the figure below External GND External VCC power supply power supply High-current electrical equipment Electromagnetic relay coil...
- Page 41 ADT-09 Series Motion Control Card http://www.adtechcn.com Figure below shows the way the output port of the solid-state relay is connected. Pay attention to the polarity of the control terminal of the solid-state relay. LOAD Solid state relay INPUT DC24V Solid state relay connection...
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Page 42: Electrical Specifications
ADT-09 Series Motion Control Card http://www.adtechcn.com 3.6. Electrical specifications ➢ Digital input Input channel: 42-channel, all opto-isolated Servo alarm input channel (25-pin DB port): 1 channel for each axis, opto- isolated Input voltage: DC12-24V High level: >4.5V Low level: <1.0V Isolation voltage: 2,500V DC ➢... -
Page 43: Work Environment
ADT-09 Series Motion Control Card http://www.adtechcn.com 3.7. Work environment ➢ Working temperature 0 ~ 60° C ➢ Storage temperature -20 ~ 80° C ➢ Working humidity 20% ~ 95% ➢ Storage humidity 0% ~ 95%... -
Page 44: Chapter 4 Basic Debugging
ADT-09 Series Motion Control Card http://www.adtechcn.com Chapter 4 Basic Debugging The 09 series motion control card also provides users with a variety of platform sample applications such as VC/VB/C# with open source, which can either be available for debugging by users in field, or be used as development reference for programmers. -
Page 45: Establishing A Communication
ADT-09 Series Motion Control Card http://www.adtechcn.com During the debugging process, please temporarily disconnect the control card and the terminal block from the load if there’s no special requirement. After the offline debugging, and make sure that the peripheral parameters are set correctly, restore the... - Page 46 ADT-09 Series Motion Control Card http://www.adtechcn.com Completion of control card basic information. For example, the control card index can be used, that is, the front dial switch number of the control card will be listed in the drop-down box control; the...
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Page 47: Basic Parameters
ADT-09 Series Motion Control Card http://www.adtechcn.com 4.2. Basic parameters Basic parameters are defined as, when the motion control card is connected to the peripheral device, the control card should be configured accordingly to ensure the normal execution of the control function based on the actual configuration of the peripheral device. - Page 48 ADT-09 Series Motion Control Card http://www.adtechcn.com positive/negative limit sensors or other signal components at both ends of the corresponding module. ➢ STOP0 mode The STOP0 mode sets the working mode of the STOP0 signal sensor or other types of signal components after the device homing. If the device is wished to stop driving at this signal after homing, it can then be set to be valid, and the active level as per the wiring form.
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Page 49: Io Control
ADT-09 Series Motion Control Card http://www.adtechcn.com 4.3. IO control When the device is normally driven, it is necessary to strictly check whether the I/O ports of the device are normal, especially before homing. If the signal is abnormal, it may cause abnormal conditions when the device is driven, or even a collision. -
Page 50: Axis Information Monitoring
ADT-09 Series Motion Control Card http://www.adtechcn.com 4.4. Axis information monitoring Open the axis drive status monitoring window by pressing the "Axis Information Monitoring" button in the lower right corner of the sample application. The panel monitors the logical position, actual position, current speed, drive status, stop information and target position information of all axes available of the current control card. -
Page 51: Multi-Axis Motion
ADT-09 Series Motion Control Card http://www.adtechcn.com 4.5. Multi-axis motion The panel offers basic drive for each axis, including PT drive, continuous drive, and so on. The data unit such as the speed, acceleration and deceleration, and target location of the driver is determined by the settings of the "Programming Mode"... - Page 52 ADT-09 Series Motion Control Card http://www.adtechcn.com To verify whether the configuration of the pulse mode, the limit mode, the pulse equivalent, the servo pulse subdivision and other parameters are reasonable and effective, observe the actual driving speed, the stop information when the driving is finished, and the position measurement after the driving is done.
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Page 53: Chapter 5 Appendixes
ADT-09 Series Motion Control Card http://www.adtechcn.com Chapter 5 Appendixes 5.1. Common problems for driver installation 5.1.1. The control card cannot be detected and the driver cannot be installed normally In the process of using the control card, if the control card is not detected, you... -
Page 54: Control Card Initialization Failure
ADT-09 Series Motion Control Card http://www.adtechcn.com and remove sound card, network card, etc., to ensure that the board is properly tightened and installed. Then, restart it for verification. If you check as per the above steps and the system still cannot detect the board, try to seek for technical support or consult us to ask for replacing the board. -
Page 55: Dip Switch Repeated , Error Code 13
ADT-09 Series Motion Control Card http://www.adtechcn.com gold finger with eraser. Reinstall it. 2. Shut down, clear the card gold finger with eraser, and replace with other available PCI slots. 5.2.3. DIP switch repeated, Error Code 13 Possible cause 1. When multiple motion control cards of the same series are used, the DIP switch is repeated. -
Page 56: Common Servo Wiring Diagram
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.3. Common servo wiring diagram Following general recommendations are put forward before the servo driver is connected to the 25-pin DB port of the terminal box. It is recommended to use an external 24V DC power supply for servo drive to minimize interference that may occur on the control card power supply system while the servo drive is running. -
Page 57: Qx Series Servo Drive By Adtech
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.3.1. QX Series Servo Drive by Adtech Driver CN1 Driver CN1 25-pin DB connector Pin Definitions Pin Definitions Pin Definitions Pin Definitions OUT-COM OUT-COM +24V GND OUT-COM OUT-COM OUT1 SRV-ON SRV-ON ECA+ ECA- ECB+... -
Page 58: A5/A6 Series Servo Driver By
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.3.2. A5/A6 series servo driver by Panasonic Driver CN1 Driver CN1 25-pin DB connector Pin Definitions Pin Definitions Pin Definitions Pin Definitions ALM- ALM- +24V GND OUT-COM OUT-COM ALM+ ALM+ OUT1 SRV-ON SRV-ON ECA+... -
Page 59: Mr-J4 Series Servo Driver By
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.3.3. MR-J4 series servo driver by Mitsubishi Driver CN1 25-pin DB connector Pin Definitions Pin Definitions Pin Definitions 46\47 COM- +24V GND OUT1 SRV-ON ECA+ ECA- ECB+ ECB- ECZ+ ECZ- SING1 SING2 PULS1 PULS2... -
Page 60: Wiring Instructions For
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.4. Wiring instructions for ADT-8969G1 with ADT-9170 terminal block 5.4.1. 25-pin DB port definition Refer to 3.1.1 25-pin DB port definition for the definition of ADT-9170 25-pin DB port. 5.4.2. Definitions of J2/J3/J4/J5 input ports Pin No. -
Page 61: Output Ports
ADT-09 Series Motion Control Card http://www.adtechcn.com IN27 General input IN28 General input IN29 General input IN30 General input IN31 General input IN32 General input IN33 General input IN34 General input IN35 General input IN36 General input IN37 General input IN38... -
Page 62: J9 Da Port Definition
ADT-09 Series Motion Control Card http://www.adtechcn.com OUT19 Output control signal, opto-isolated output, active low OUT20 Output control signal, opto-isolated output, active low OUT21 Output control signal, opto-isolated output, active low OUT22 Output control signal, opto-isolated output, active low OUT23 Output control signal, opto-isolated output, active low... -
Page 63: Wiring Instructions Of
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.5. Wiring instructions of ADT-8949G1 with ADT-9192 terminal block 5.5.1. Definition of 25-pin DB port Refer to 3.1.1 Definition of 25-pin DB port for the definition of ADT-9192 25- pin DB port. 5.5.2. Signal definition of J2 interface:... -
Page 64: J3 Interface Signal Definition
ADT-09 Series Motion Control Card http://www.adtechcn.com IN29 General input IN30 General input IN31 General input X manual forward rotation signal, can be used as general IN32/EXTX+ input X manual reverse rotation signal, can be used as general IN33/EXTX- input Y manual forward rotation signal, can be used as general... - Page 65 ADT-09 Series Motion Control Card http://www.adtechcn.com EXT_OUT21 Output control signal, opto-isolated output, active low EXT_OUT22 Output control signal, opto-isolated output, active low EXT_OUT23 Output control signal, opto-isolated output, active low EXT_OUT24 Output control signal, opto-isolated output, active low EXT_OUT25 Output control signal, opto-isolated output, active low...
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Page 66: Precautions
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.6. Precautions ◆ Transport and storage: ➢ Do not stack product package more than six layers; ➢ Do not climb, stand on or place heavy stuff on the product package; ➢ Do not pull the cable still connecting with machine to move product. - Page 67 ADT-09 Series Motion Control Card http://www.adtechcn.com and at least one minute interval between power-on and power- off. Miscellaneous ◆ ➢ Do not open housing without permission; ➢ Keep power OFF if not in use for a long time; ➢ Pay close attention to keep dust and ferrous powder away from control;...
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Page 68: Document Versions
ADT-09 Series Motion Control Card http://www.adtechcn.com 5.7. Document versions Version No. Revised date 6/11/2019...