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Adtech 4 Series Maintenance Manual

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ADTECH 4 SERIES
CNC MAINTAINANCE USER MANUAL
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  • Page 1 ADTECH 4 SERIES CNC MAINTAINANCE USER MANUAL...

  • Page 2: Table Of Contents

    ADTECH 4 series CNC System (maintainance Manual) Contents 1. Foreword ............................. 3 2. System technical characteristics ....................3 2.1 System technical parameters ......................3 2.3 System function..........................5 2.3.1 Self-diagnosis ................................5 2.3.2 Compensation ................................5 2.3.3 Abundant instruction system............................ 5 2.3.4 Full English menu operation &...
  • Page 3 ADTECH 4 series CNC System (maintainance Manual) 5.7 BDT function ..........................22 5.8 Stopping automatic operating ......................22 6. Safe operation ..........................23 6.1 Emergency stop ..........................23 6.2 Hard limit over travel ........................23 6.3 Soft limit over travel........................23 7.
  • Page 4 ADTECH 4 series CNC System (maintainance Manual) 10.2 System upgrade ..........................46 10.3 Reset parameters to default value ....................46 10.4 Parameter backup and recover ....................... 46 10.5 Entering BIOS ..........................47 System parameters ........................48 11.1 Parameter index list ........................49 11.2 Genal parameters (P1.) ........................
  • Page 5 BZ001B092A Copyright Notice The property rights of all the parts of the manual belong to Adtech (Shenzhen) Technology Co., Ltd. (Adtech for short), and any form of imitation, copying, transcription or translation by any company or individual without the permission is prohibited. This manual does not include any form of assurance, standpoint expression, or other intimations.
  • Page 6 ADTECH 4 series CNC System (maintainance Manual) Precautions and Explanations ※Transport and storage:  Do not stack product package more than six layers;  Do not climb, stand on or place heavy stuff on the product package;  Do not pull the cable still connecting with machine to move product.

  • Page 7: Foreword

    ADTECH 4 series CNC System (maintainance Manual) 1. Foreword CNC49 series cnc controllert developed by Adtech (Shenzhen) CNC Technology Co., Ltd. for milling machines and machining centers, CNC4940 is four axis motion controller and CNC4960 is six axis motion controller.
  • Page 8 ADTECH 4 series CNC System (maintainance Manual) Function Name Specification Feeding speed rate 10~150% Jog feeding, All control axis return to reference point Manual Returning to reference point manually simultaneously (allow setting order of priority) Single step/handwheel function Positioning, linear...

  • Page 9: System Function

    ADTECH 4 series CNC System (maintainance Manual) Function Name Specification Tool function T code 30 tools length, radius compensation Tool compensation memory Compensation function Reverse clearance compensation Measurement centered Automatic tool regulator Other functions Specify arc radius R/center position Electronic gear ratio 2.3 System function...

  • Page 10: Full English Menu Operation & Full Screen Edit

    ADTECH 4 series CNC System (maintainance Manual) 2.3.4 Full English menu operation & full screen edit 4940/4960 CNC system uses cascading menu structure and full English operation to ensure simple operation and visibility. 2.3.5 Abundant error-correction functions Point out the nature and correct the errors in operation.

  • Page 11: Operation Panel

    ADTECH 4 series CNC System (maintainance Manual) 3. Operation panel 3.1 LCD/keypad Keypad Note: Press the submenu buttons to perform the operations of submenus. JOG axis moving and edit & input are composite. It has different definitions according to the modes.

  • Page 12: Lcd Brightness Adjustment

    ADTECH 4 series CNC System (maintainance Manual) Note: Screen info shows the information of current window Working mode info shows currently selected working mode System main screen shows current main screen. The submenu options are used to switch submenus with left triangle, F1~F6 and right triangle. The right arrow is used to turn pages, and the left arrow is used to close the submenus in next level and previous menu.
  • Page 13 ADTECH 4 series CNC System (maintainance Manual) [Prog] Edit] [Check] [CAM ] [Save as] [File] [Del line] [Para] [General] [Axis] [Manage] [Tool ] spindle] [Port] Coord [Coord [Exp] [Set] [HALVE] [Tcheck] [Measure]...

  • Page 14: Operating Keys

    ADTECH 4 series CNC System (maintainance Manual) [Dgnos] [Alert] [Input] [Output] [Module] 3.4 Operating keys The keys of CNC49XX system are defined below: Purpose [RESET] Cancel alarm, reset CNC Address/number keys Enter letters, numbers, etc. [EOB], [CAN] Confirm or cancel operation...

  • Page 15: Manual Operation

    ADTECH 4 series CNC System (maintainance Manual) 4. Manual operation 4.1 Returning to home point manually CNC machine has special mechanical position, which is called as home point and for tool exchange and coordinates setting. Generally, after power on ，the tool should be moved to the home point. This operation is also called as go home operation, which will make the CNC system confirm the origin of machine.
  • Page 16 ADTECH 4 series CNC System (maintainance Manual) ➢ Press the mode switch key [Home] to select home operation; ➢ In [Absolute Position] and [Coordinate System] screen, press [X], [Y], [Z], [A],[ B],[C]respectively to show the value of corresponding axis position, and then press the [Cancel] key to reset the machine position of current axis, i.e.

  • Page 17: Jog Function

    ADTECH 4 series CNC System (maintainance Manual) 4.2 JOG Function Press the keys on the operation panel or handwheel to move the tool along every axis. The operation follows: ⑴ Press the mode switch key [Manual] to select manual operation;...

  • Page 18: Manual Auxiliary Function Operation

    ADTECH 4 series CNC System (maintainance Manual) ⑶ Rotate the increment switch on the handwheel to select the moving amount (0.1, 0.01, 0.001); ⑷ Rotate the handwheel to move the machine. The tool moves certain distance acoording to the handwheel scale setting. (For example, if you select X axis in step ⑵ and select 0.01 in step ⑶, the tool moves 0.01mm every scale).

  • Page 19: Tool Setting

    ADTECH 4 series CNC System (maintainance Manual) General instructions for manual operation keys Cooling, lubricant, spindle cw/ccw are available in MPG, single step and Jog mode; When the spindle is rotating, press the reverse rotation key, the Spindle will stop first, then rotate to the reverse direction after pressing it again.
  • Page 20 ADTECH 4 series CNC System (maintainance Manual) ➢ Move the tool to make its side blade touch side A surface of the workpiece, and press [EOB] to record boundary point ➢ Move the tool to make its side blade touch side B surface of the workpiece, and press [EOB] to record boundary point ➢...

  • Page 21: Tool Setting Gauge

    ADTECH 4 series CNC System (maintainance Manual) ➢ Select the edit mode; ➢ Select MPG or Jogl mode; ➢ Press [Coord] to enter coordinate system setting interface; ➢ Press the left/right arrow to move the cursor to select coordinate system;...

  • Page 22: Data Settings

    ADTECH 4 series CNC System (maintainance Manual) Before using the tool setting gauge, you need to set the parameters. In [Coord] menu, press [set] to show tool setting parameters. After that, press [Tcheck] in the setting interface to execute the tool setting gauge program according to specified parameters.

  • Page 23: System Parameter Setting

    ADTECH 4 series CNC System (maintainance Manual) 2:for incremental input and directly input ,there is a symbol at the left side ,‖=‖ is directly input,‖+‖ is incremental input ,the default setting is directly input(=),in setting dialog,press ↑↓shift directly and incremental input .

  • Page 24: Automatic Operation

    ADTECH 4 series CNC System (maintainance Manual) 5. Automatic operation The machine works according to cnc program is called as automatic operation. The automatic operation modes of CNC49XX system as follow: Memory operation, MDI operation, USB disk DNC operation. 5.1 Memory operation The machine works according to the cnc program in CNC49XX memory, which is called as memory operation.

  • Page 25: Speed Rate Adjustment

    ADTECH 4 series CNC System (maintainance Manual) ⑵ press [File] ⑶ Select [data traveler(u)]and press [EOB] to enter; ⑷ Move cursor to select a file in the disk; ⑸ Press [EOB] to load the file into work area (system buffer);...

  • Page 26: Bdt Function

    ADTECH 4 series CNC System (maintainance Manual) 5.7 BDT function at auto mode, press [BDT] to start the BDT function, which will make the instructions invalid, the instructions are that hace a ‗/‘ symbol at the begaining of program segments.

  • Page 27: Safe Operation

    ADTECH 4 series CNC System (maintainance Manual) 6. Safe operation 6.1 Emergency stop Press the emergency stop button on the machine which will stop immediately, and all outputs such as spindle and coolant are turned off., but all outputs must be rebooted after emergency stop button release Caution:...

  • Page 28: Alarm And Self- Diagnosis Function

    ADTECH 4 series CNC System (maintainance Manual) 7. Alarm and self- diagnosis function The system has several levels, and the alarm numbers also have different type, as follow: 0~1023: G code program running alarm info 1024~2048: System environment alarm info 7.1 NC program execution alarm...

  • Page 29: System Environment Alarm

    ADTECH 4 series CNC System (maintainance Manual) 0030 Missing X Code Error 0031 Missing X Code Error 0032 Missing X Code Error 0033 Missing X Code Error 0034 Missing X Code Error 0035 Missing X Code Error 0036 Missing X Code Error...
  • Page 30 ADTECH 4 series CNC System (maintainance Manual) 1032 X+ direction program limit 1033 4 - direction machine limit 1034 4 + direction machine limit 1035 Z - direction machine limit 1036 Z + direction machine limit 1037 Y - direction machine limit...

  • Page 31: Alarm Processing

    ADTECH 4 series CNC System (maintainance Manual) 1052 chuck signal alarm detect 7.3 Alarm processing If alarm occurs, please refer to the alarm code to confirm the failure reason. ➢ When alarm occurs, if the system isn‘t reset, the alarm will constantly prompt no matter whether the alarm still exists, so as to avoid the conditions that alarm causes system suspended, but can‘t find the reason.

  • Page 32: Program Saving & Editing

    The step of loading files to controller through PC follows: ➢ Set system baud rate and ID No.; ➢ Connect to PC and run Adtech serial communication software; ➢ Set the baud rate same as controller, and scan ID device; ➢...

  • Page 33: Reading Programs Into Work Area

    ADTECH 4 series CNC System (maintainance Manual) 8.2 Reading programs into work area 8.2.1 Reading programs from controller into work area The step of loading files from controller memory into work area as follows: ➢ Press [File] ➢ Select [local disk(d)], and press [EOB] ➢...
  • Page 34 ADTECH 4 series CNC System (maintainance Manual) ➢ `The programs loaded into the work area can‘t be deleted, or else the comtroller will report error.

  • Page 35: Main Interfaces Of The Controller

    ADTECH 4 series CNC System (maintainance Manual) 9 Main interfaces of the controller 9.1 Position interface The position interface shows current machine tool coordinates, including absolute position, relative position and General position. In the main interface, press [Monitor] to enter the position interface.
  • Page 36 ADTECH 4 series CNC System (maintainance Manual) Relative position In Jog mode, reset current coordinates to check the relative motion distance of any displacement, and thus it is called as relative position. This interface is usually used for early tool setting. Considering that some operators have been used to manual calculation, this function is preserved.

  • Page 37: Edit Interface

    ADTECH 4 series CNC System (maintainance Manual) General (All) Position Interface 9.2 Edit interface The program interface shows the program info in current work area. In the main interface, press [program] to enter the program interface. To enter program edit interface:...

  • Page 38: Mdi Interface

    ADTECH 4 series CNC System (maintainance Manual) Program Edit Interface System info interface The system info is a summary of the program blocks in current processing area, and calculates the resource usage in current work area. The upper right of the program directory interface shows the version info of current controller software.

  • Page 39: File Management

    ADTECH 4 series CNC System (maintainance Manual) MDI Interface 9.4 File management In the file management interface, you can manage the controller files. To enter file management interface: [Program] [File] File management mainly has the following functions: ➢ Connect the USB device(Via USB port or flash drive), ➢...

  • Page 40: Graph Simulation

    ADTECH 4 series CNC System (maintainance Manual) File Operation Interface 9.5 Graph simulation [Track] function is to simulate NC processing program. To enter graphic simulation interface: [MONITOR] [path] Enter path interface to enable real-time track display automatically. During automatic running of the system, the motion track is displayed in real-time.

  • Page 41: Parameter Interface

    ADTECH 4 series CNC System (maintainance Manual) Graphic Simulation Interface 9.6 Parameter interface The parameter interface shows comtroller parameter info, including General, axis parameter, management, tool magazine, spindle, port, etc. In the main interface, press [para] to enter the interface.
  • Page 42 ADTECH 4 series CNC System (maintainance Manual) General Parameter Interface Axis parameters Axis parameters are parameter set of interface characteristics of control position axis. Please refer to the parameter description for details. Axis parameter interface is shown as below: Axis Parameter Interface...
  • Page 43 ADTECH 4 series CNC System (maintainance Manual) Management Parameter Interface Tool magazine parameters Tool magazine parameters collect the parameters that the tool magazine requires. The specific meaning of the parameters should be determined by the tool magazine of the machine, and therefore should refer to the instructions provided by the machine manufacturer.there are several kinds of tool magazine (linear ,umbrella...

  • Page 44: Compensation Interface

    ADTECH 4 series CNC System (maintainance Manual) Spindle Parameters Interface IO configuration(port) parameters IO configuration parameters are the assignment of hardware interfaces. This parameter setting is the IO pin sequence specified by the controller‘s IO function numbers, which will improve the controller flexibility.

  • Page 45: Workpiece Coordinate System Setting Interface

    ADTECH 4 series CNC System (maintainance Manual) [COORD] [Exp] There are two compensation variables, i.e. length offset and R offset; corresponding to G43, G44 and G41, G42; input compensation value to corresponding compensation number, and call the compensation number in NC program to realize the compensation.
  • Page 46 ADTECH 4 series CNC System (maintainance Manual) The workpiece coordinate system interface is shown as below: Workpiece Coordinate System Setting Interface Coordinate system auxiliary parameter setting interface The auxiliary parameters for workpiece coordinate system, including offset and tool setting parameters of...
  • Page 47 ADTECH 4 series CNC System (maintainance Manual) Tool checking limit x To Tool checking limit y Tool checkinglimit z Tool checking limit A Tool checking Dir x Tool checking Dir y Tool checking Dir z Tool checking Dir A ….

  • Page 48: Controller Diagnosis Interface (Dgnos)

    ADTECH 4 series CNC System (maintainance Manual) ➢ Z negative limit is used to prevent crash caused by not in right place of Z axis. Once negative limit alarm occurs, the tool setting gauge stops working immediately. If the system is in working state, the system will send alarm;...

  • Page 49: Current Modal Instruction Info

    ADTECH 4 series CNC System (maintainance Manual) To enter macro variable view interface: [MONITOR] Macro The macro variable menu has eight levels, as below: Local variable #100~#199 #500~#599 #600~#699 #700~#799 #800~#899 #900~#999 user variables ➢ In the variable interfaces of different levels, you can check the corresponding variable number. Local variable has five levels totally, and shows the variables of current working layer by default.

  • Page 50: System Maintenance

    ADTECH 4 series CNC System (maintainance Manual) System maintenance 10.1 Retoot In the main menu, press [PROG] Press [File] Press [Reset] and the system asks whether reboot or not; Press [EOB] to reboot the system. 10.2 System upgrade The step of copying upgrade program with USB disk(flash drive) as follows: 1) In the main menu, press [PROG] 2) Press [File] to enter the file management interface;...

  • Page 51: Entering Bios

    ADTECH 4 series CNC System (maintainance Manual) 2) Press [Manage] 3) Move cursor to 007 ,it‘s for para back up ,after press[EOB],then it will show a dialog ,then press [EOB] to comfirm 4) Move cursor to 008, it‘s for para recover ,after press[EOB],then it will show a dialog ,then press [EOB] to comfirm 5) The backup operation will generate the SYSCONF.BAK file in the root directory of [local disk d].

  • Page 52: System Parameters

    ADTECH 4 series CNC System (maintainance Manual) System parameters `According to occasions and functions, the parameters contain General parameters, IO configuration parameters, management parameters and spindle parameters. General parameters are General, and contain basic operation and usage settings of the controller, including spindle, MPG, home, tool magazine, etc.;...

  • Page 53: Parameter Index List

    ADTECH 4 series CNC System (maintainance Manual) 11.1 Parameter index list Effective Default Parameter type Description Page mode value Inp Speed(mm/min) General parameter (P1.) Instant General parameter (P1.) InpStartSpeed(mm/min) Instant General parameter (P1.) InpAcceleration(mm/sec) Instant General parameter (P1.) ZeroReturn Mode Instant General parameter (P1.)
  • Page 54 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value General parameter (P1.) X diameter prog enable Instant General parameter (P1.) default process plane Instant General parameter (P1.) T code form Instant General parameter (P1.)
  • Page 55 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Axis parameter (P2.) X Gear Numerator Instant Axis parameter (P2.) X Gear Denominator Instant Axis parameter (P2.) Y Gear Numerator Instant Axis parameter (P2.) Y Gear Denominator Instant Axis parameter (P2.)
  • Page 56 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Axis parameter (P2.) Y Soft PosLimit-(mm) Instant Axis parameter (P2.) Z Soft PosLimit+(mm) Instant Axis parameter (P2.) Z Soft PosLimit-(mm) Instant Axis parameter (P2.) 4 Soft PosLimit+(mm) Instant Axis parameter (P2.)
  • Page 57 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value 10 0 Axis parameter (P2.) X axis JOG speed(mm/min) Instant Axis parameter (P2.) Y axis JOG speed(mm/min) Instant Axis parameter (P2.) Z axis JOG speed(mm/min) Instant Axis parameter (P2.)
  • Page 58 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Axis parameter (P2.) 4_ECZ Home Enable Instant Axis parameter (P2.) B_ECZ Home Enable Instant Axis parameter (P2.) C_ECZ Home Enable Instant Axis parameter (P2.) X_ECZ Home ELevel Instant Axis parameter (P2.)
  • Page 59 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value 21 0 Axis parameter (P2.) X Round Setting<●> Instant Axis parameter (P2.) Instant Y Round Setting<●> Axis parameter (P2.) Instant Z Round Setting<●> Axis parameter (P2.) 4 Round Setting<●>...
  • Page 60 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Axis parameter (P2.) 4 feature(Rotate0 Line1) Instant Axis parameter (P2.) B feature(Rotate0 Line1) Instant Axis parameter (P2.) C feature(Rotate0 Line1) Instant Axis parameter (P2.) X Rolling Display Usage Instant Axis parameter (P2.)
  • Page 61 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value 32 0 Axis parameter (P2.) X Encoder LogicDir<●> Instant Axis parameter (P2.) Instant Y Encoder LogicDir<●> Axis parameter (P2.) Instant Z Encoder LogicDir<●> Axis parameter (P2.) 4 Encoder LogicDir<●>...
  • Page 62 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Axis parameter (P2.) 4 pitch com start pos(mm) Instant Axis parameter (P2.) B pitch com start pos(mm) Instant Axis parameter (P2.) Cpitch com start pos(mm)
  • Page 63 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value manage parameter (P3.) T CODE select Instant manage parameter (P3.) PLC select Instant manage parameter (P3.) Screen saver en Instant manage parameter (P3.) Modbus Poll/Slave set Instant tool parameter (P4.)
  • Page 64 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Spindle parameter (P5.) Spi.Encoder Logic Dir Instant Spindle parameter (P5.) Spi.OpenDelayTime(ms) Instant Spindle parameter (P5.) Servo spindle ready level Instant Spindle parameter (P5.) Servo spi stop pos level Instant Spindle parameter (P5.)
  • Page 65 ADTECH 4 series CNC System (maintainance Manual) Instant...
  • Page 66 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Port parameter (P6.) VFD 2 level output Port parameter (P6.) VFD 3 level output Port parameter (P6.) Spindle CW output Port parameter (P6.) Spinde CCW output Port parameter (P6.)
  • Page 67 ADTECH 4 series CNC System (maintainance Manual) Effective Default Parameter type Description Page mode value Port parameter (P6.) Y limit- input Port parameter (P6.) Y limit+ input Port parameter (P6.) Z limit- input Port parameter (P6.) Z limit+ input Port parameter (P6.) 4 limit- input Port parameter (P6.)

  • Page 68: Genal Parameters (P1.)

    ADTECH 4 series CNC System (maintainance Manual) 11.2 Genal parameters (P1.) Inp Speed(mm/min) InpStartSpeed(mm/min) InpAcceleration(mm/sec) MaxFeedSpeed(mm/min) Range 1~9999, 1~9999, 1~8000, 1~9999 Unit mm/min,mm/min,mm/sec,mm/min Authority Operation admin or super Default 3000,200,1000,3000 Effective time Instant The feeding instructions such as G01, G02 and G03 move at the speed of F Note instruction.
  • Page 69 ADTECH 4 series CNC System (maintainance Manual) Communication options Range No use ,Network,Uart,All User Unit None Authority Operation admin or super Default Effective time reboot Select communication mode ,there are four selection for communication Note with pc ,no use : don‘t allow communicate with pc ; Network :controller communicate with pc via network;...
  • Page 70 ADTECH 4 series CNC System (maintainance Manual) While editing G code manually, after this line is finished ,the program Note add a line number Nxxxxx automatically in a new line; 0 indicates that this function is disabled; System Baudrate Range...
  • Page 71 ADTECH 4 series CNC System (maintainance Manual) Set the tool retracting amount Q value in G73 and G83 instructions; this Note parameter (default: 2mm) is set according to actual chip removal effect. Arc Inp Mode Range Pos split / time split...
  • Page 72 ADTECH 4 series CNC System (maintainance Manual) SpindleControlMode Range Unit None Authority Operation admin or higher Default Effective time Instant This setting is corresponding to spindle S value (VFD) Note 0: Analog output 1: Section speed regulation (4-digit code), as below: P4.014 ----- S0...
  • Page 73 ADTECH 4 series CNC System (maintainance Manual) Arc Acc.for Speed Range Unit Coefficient Authority Operation admin or higher Default 50, 100 Effective time Instant Used to restrict the arc processing speed automatically. This parameter is Note valid in pretreatment mode.
  • Page 74 ADTECH 4 series CNC System (maintainance Manual) 0 : disable ,no need go home point before working 1: enable ,need go home before working. X diameter prog enable Range Unit Authority Operation admin or higher Default Effective time Instant This parameter for lathe machine , no need edit it .
  • Page 75 ADTECH 4 series CNC System (maintainance Manual) intranet. The connection has error if the return overtimes. Please check the physical connection. The network environment requires independent NC network. Do not connect to office network or Internet, because the broadcast in the network and regular query of windows will block the network communication of NC.
  • Page 76 ADTECH 4 series CNC System (maintainance Manual) Effective time Instant Used to set whether G00 instruction is work as G01 Note If this setting is 1 ,that means when the controller excute G00,it will work as G01(interpolation,not fast move ) If G01 is used, the interpolation speed shall follow the setting of minimum speed;...
  • Page 77 ADTECH 4 series CNC System (maintainance Manual) Authority Operation admin or higher Default Mac coord Effective time Instant At home mode ,clear the coordinate Note at home mode ,press X Y Z A B C ,the axis coordinate wll be flicker ,then...
  • Page 78 ADTECH 4 series CNC System (maintainance Manual) If it is OFF ,it will not jump when excute M98 code System boot zero way Range Non RZ/ Prompt RZ / Auto RZ Unit Authority Operation admin or higher Default Non RZ...

  • Page 79: Axis Parameter Configuration (P2.)

    ADTECH 4 series CNC System (maintainance Manual) Effective time Instant If the handwheel direction is reverse ,you change this parameter Note 0 is positive direction 1 is negetive direction Hand wheel control mode Range 0--1 Unit none Authority Operation admin or higher...
  • Page 80 ADTECH 4 series CNC System (maintainance Manual) Y Gear Numerator Y Gear Denominator Z Gear Numerator Z Gear Denominator 4 Gear Numerator 4 Gear Denominator B Gear Numerator B Gear Denominator CGear Numerator C Gear Denominator Range 1--65535 Unit none...
  • Page 81 ADTECH 4 series CNC System (maintainance Manual) ZstartupSpeed(mm/min) 4StartupSpeed(mm/min) BStartupSpeed(mm/min CStartupSpeed(mm/min) X Acceleration(Kpps) Y Acceleration(Kpps) Z Acceleration(Kpps) 4 Acceleration(Kpps) B Acceleration(Kpps) C Acceleration(Kpps) Range : 1---9999，1---9999，1---8000 Unit mm/min,mm/min,mm/sec Authority : Operation admin or higher Default : 3000,200,1500 Effective time : Instant...
  • Page 82 ADTECH 4 series CNC System (maintainance Manual) Unit Authority Operation admin or higher Default 9999 / -9999 Effective time Instant Note Usually , the machine has hardware limit signal. In this case, software limit isn‘t required. Then Please set the positive limit to +9999.999, and negative limit to -9999.999.
  • Page 83 ADTECH 4 series CNC System (maintainance Manual) Authority : Operation admin or higher Default Effective time : Instant Note : Set the compensation home offset (unit: pulse) after axis home operation. First, complete the mechanical home operation, offset corresponding pulse, and then set this point as mechanical home.
  • Page 84 ADTECH 4 series CNC System (maintainance Manual) Z axis JOG speed(mm/min) A axis JOG speed(mm/min) B axis JOG speed(mm/min) C axis JOG speed(mm/min) Range 0～9999 Unit Mm/min Authority Operation admin or higher Default 1000 Effective time Instant Note Set the Jog speed of each axis ,the start speed is the P2.003 setting ,and the Accis the P2.004 setting...
  • Page 85 ADTECH 4 series CNC System (maintainance Manual) Z_ServoAlarmIn ELevel 4_ServoAlarmIn ELevel B_ServoAlarmIn ELevel C_ServoAlarmIn ELevel X_ServoResetOut ELeve Y_ServoResetOut ELeve Z_ServoResetOut ELeve 4_ServoResetOut ELeve B_ServoResetOut ELeve C_ServoResetOut ELeve Range 0～1 Unit Authority Operation admin or higher Default Effective time Instant Note...
  • Page 86 ADTECH 4 series CNC System (maintainance Manual) signal , it will detect servo zero point , then the home operation is completed For the better precision ,it is suggested that set these settings Enable Note:these setting only for servo motor ,setp motor should disable.
  • Page 87 ADTECH 4 series CNC System (maintainance Manual) B Pulse Mode<●> C Pulse Mode<●> Range 0～1 Unit Authority Operation admin or higher Default Effective time reboot Note : Pulse command format setting is to configure the mode of output pulse. The compatible command format of the motor drive should be known in advance.
  • Page 88 ADTECH 4 series CNC System (maintainance Manual) Note Set the home sensor level ((it is suggested that using NPN type sensor) 1 is high level ,0 is low level . X Round Setting<●> Y Round Setting<●> Z Round Setting<●> 4 Round Setting<●>...
  • Page 89 ADTECH 4 series CNC System (maintainance Manual) slave . for example ,if dual X axis ,the <X physial Assign Num> is 1 ,then you can set <4 physial Assign Num > =1 ,that means the x axis is dual drive ,x axis port is master ,A axis is slave .
  • Page 90 ADTECH 4 series CNC System (maintainance Manual) B PulseLogic Level<●> C PulseLogic Level<●> Range : 0～1 Unit Authority : Operation admin or higher Default Effective time : reboot Note : Set pulse logic level .If the setting is different from the logic level required by motor drive, one motor direction will have accumulative error during every forward and backward motion.
  • Page 91 ADTECH 4 series CNC System (maintainance Manual) Note Set the axis coordinate display format ,only when the axis works as totary ,then these parameters are valid 0: 0---360 degree 1 :-9999.999---9999.999 degree X Rolling Path Optimize Y Rolling Path Optimize...
  • Page 92 ADTECH 4 series CNC System (maintainance Manual) track speed optimization of pretreatment to each axis. If a high value is set, the axis response time will be shortened and characteristics of the motor will be improved according to the machine tool.
  • Page 93 ADTECH 4 series CNC System (maintainance Manual) Note : When mechanical home mode is selected, this parameter determines whether external deceleration switch should be searched. If this parameter is set to 0, and P2.015~P2.016 (servo Z phase enable) is also set to 0, the home mode sets current point as the home directly in mechanical mode.
  • Page 94 ADTECH 4 series CNC System (maintainance Manual) Authority Operation admin or higher Default 100，60 Effective time instant Note Used to set the speed parameters of mechanical home X pitch compensate En Y pitch compensate En Z pitch compensate En 4 pitch compensate En...

  • Page 95: Management Parameters (P3.)

    ADTECH 4 series CNC System (maintainance Manual) Unit Authority Operation admin or higher Default Effective time instant Note when the pitch compensation is effective , set the compensation range.it can be 0---100mm or 10 -- 120mm.or others , but the minimum should be more than pitch compensate spacing.so the start point can...
  • Page 96 ADTECH 4 series CNC System (maintainance Manual) entering successfully; In the new menu, press the Insert key to exit the admin mode. To modify the parameter table at this moment, you need to enter the admin mode again; The super user can modify all passwords, while the operation user only can modify the own password.
  • Page 97 ADTECH 4 series CNC System (maintainance Manual) Unit none Authority Super mode Default none Effective time instant Note : If you have forgotten the password, you can generate a PassMeg.DAT file with this function, provide this file to controller manufacturer and ask the manufacturer to reset the password.
  • Page 98 ADTECH 4 series CNC System (maintainance Manual) Effective time reboot Note Import the CSV system configuration of the manufacturer into the system Usually ,the CSV file is auto tool change parameters or thr macro Parameters startup display module Range Unit...
  • Page 99 ADTECH 4 series CNC System (maintainance Manual) Default Effective time : reboot Note : Set the logo display mode ,if the setting is 0 ,then it should press any button to enter the system ,if the setting is not 0 ,that means it will delay the setting time ro enter the system .
  • Page 100 ADTECH 4 series CNC System (maintainance Manual) Effective time Instantt Note Used to configure whether the key for axis motion on the control panel is enabled. If you want to edit macro program ,pls make this parameter enable (on ),then you can input symbles (―[‖,― ]‖ ，―﹦‖ and so on )

  • Page 101: Tool Magazine Parameters (P4.)

    ADTECH 4 series CNC System (maintainance Manual) Unit none Authority Super user Default Effective time reboot Note Used for making PLC function enable Screen saver en Range 0 ~ 1 Unit none Authority Super user Default Effective time reboot Note...
  • Page 102 ADTECH 4 series CNC System (maintainance Manual) Spi.ECZ Home Enable Spi.ECZ Elevel Spi. Limit+ Enable Spi. Limit- Enable Spi.Limit Elevel Spi.Pulse Mode Spi.Pulse Logic Mode Spi.HomeDect ELevel Spi.ExtHome Check En Spi.Round Setting Spi.ZeroOffset(p) PulseLogic Level Rolling Display Usage Spi.Max Acc(Kpps) Spi.Ext HomeDir...
  • Page 103 ADTECH 4 series CNC System (maintainance Manual) use servo spindle (servo motor controlled with pulse mode),then you can set this parameter and set one axis pulse output for spindle pulse port . Note :if you set one axis pulse port for spinlde pulse prot ,pls change the one axis pulse port parameter.
  • Page 104 ADTECH 4 series CNC System (maintainance Manual) Denominator Unit Authority : Operation admin or higher Default Effective time : instant Note If the spinde installed with gear ratio ,pls input the gear ratio value to these parameters ,noramlly ,these parameters are invalid ,but maybe it is...
  • Page 105 ADTECH 4 series CNC System (maintainance Manual) Unit Authority Operation admin or higher Default Effective time instant 0 : when the controller execute M30 code ,the spindle don‘t stop Note 1: when the controller execute M30 code ,the spindle stop immediately...

  • Page 106: Port Configuration (P6.)

    ADTECH 4 series CNC System (maintainance Manual) The 2 spindle output commad is Machine spi one speed Machine spi two speed Machine spi three speed Machine spi four speed Range 1 ~ 1000000 Unit RPM/MIN Authority Operation admin or higher...
  • Page 107 ADTECH 4 series CNC System (maintainance Manual) Input check level 64--95 Range 0x00000000～0xFFFFFFFF Unit Authority Operation admin or higher Default Effective time instant Note Used for setting the IO diagnosis level ,0 is low level ,1 is high level Adopt binary system to configurating the input port level For example , P6.050: 10 , then the binary dihgit is 00000000...
  • Page 108 ADTECH 4 series CNC System (maintainance Manual) For example , P6.056: 10 , then the binary dihgit is 00000000 00000000 00000000 00001010； That means when press ―RESET‖ buuton to reset the alarm ,the output LED33 LED35 will be closed ,and others output will keep before status...

  • Page 109: Interface Definition And Connection

    ADTECH 4 series CNC System (maintainance Manual) 12 interface definition and connection 12.1 Interface definition 12.1.1. 49 series controller interface 1:X---C axis pulse port 15 pins connector is used for connecting to stepper driver or servo driver 2:XS7 input port 37 pins input card board ,for connecting limit ,home and other input signals .

  • Page 110: 49Serise Mounting Dimensions

    ADTECH 4 series CNC System (maintainance Manual) 12.1.2. 49serise Mounting dimensions...

  • Page 111: Installation Precautions

    ADTECH 4 series CNC System (maintainance Manual) 12.1.3. Installation precautions Installation condition for electric cabinet ⑴ The cabinet must be able to effectively prevent dust, coolant and organic solution entering; ⑵ When design electric cabinet, the distance between rear cover and case should be at least 20CM;...

  • Page 112: Port Definition

    ADTECH 4 series CNC System (maintainance Manual) 12.2 Port definition 12.2.1 pulse port (XS1---XS6) There are 4 pulse ports (XS1---XS4)on cnc4940 ,6 pulse ports on CNC4960 (XS1---XS6) Pulse port internal circuit...
  • Page 113 ECB- Encoder phase B input - If the pulse cables supplied by ADTECH ,the standard wire diagram is as below Connect to step driver with differential input (sample 1) Adtech step drive for reference ,which use differential input mode ,this mode is strong...
  • Page 114 ADTECH 4 series CNC System (maintainance Manual) Connect to step driver with differential input (sample 2) Some companies connect together the optocoupler input cathodes of step drives, i.e. common cathode connection, which isn‘t suitable for CNC controller. Common anode connection connects together the anodes of optocoupler input.

  • Page 115: Input Port(Xs7)

    ADTECH 4 series CNC System (maintainance Manual) 12.2.2 Input port(XS7) It include all axis limit inputs signal and other signal ,the definition as below 37pin plug pin definition function 9163 input board IN0（X_LMT+） X axis limit+ IN00 IN01 IN1（X_LMT-） X axis limit- IN02 IN2（Y_LMT+）...
  • Page 116 ADTECH 4 series CNC System (maintainance Manual) IN11（A_STOP0） A home point IN11 IN12(B_STOP0) B home point IN12 IN13(C_STOP0) C home point IN13 IN14 Standy by IN14 IN15 Standy by IN15 INCOM2 24v+ 24V+ IN16 B axis limit+ IN16 IN17 IN17...

  • Page 117: Output Port (Xs8)

    ADTECH 4 series CNC System (maintainance Manual) Pin NO. definition function IN32 Standy dy IN33 Standy dy IN34 Standy dy IN35 Standy dy IN36 Standy dy IN37 Standy dy IN38 Standy dy IN39 Standy dy IN40 Standy dy IN41 Standy dy...
  • Page 118 ADTECH 4 series CNC System (maintainance Manual) Pin NO. Function Definition Spinde CW(M03) OUT0 Spinde CCW (M04) OUT1 M10、M11 OUT2 OUT3 M12、M13 Cooling (M08 、 M09) OUT4 OUT5 Lubricating( M32、M33) OUT6 (M14、M15) OUT7 (M16、M17) OUT8 (M18、M19) OUT9 (M20、M21) OUT10 (M22、M23) OUT11 (M24、M25)
  • Page 119 ADTECH 4 series CNC System (maintainance Manual) Pin NO. Function definition OUT24 (FCNC6D panel F6 M52、M53) OUT25 (FCNC6D panel F7 M54、M55) OUT26 (FCNC6D panel F8 M56、M57) OUT27 (FCNC6D panel F9 M58、M59) OUT28 (FCNC6D panel F10 M60、M61) OUT29 (FCNC6D panel F11 M62、M63)

  • Page 120: Mpg Port

    ADTECH 4 series CNC System (maintainance Manual) 12.2.4 MPG port Pin NO. Definition Function IN63 0.1 --- High speed IN64 0.01 --- Medium speed IN65 0.001 --- Low speed IN60 Start IN61 Stop Handwheel Aphase Internal 24V- 24V- Internal 5V+...

  • Page 121: Spindle Port

    ADTECH 4 series CNC System (maintainance Manual) 12.2.5 Spindle port Pin NO. Definition Function EXT-INCOM5 24V+ UECZ- Spindle encoder Z- UECB- Spindle encoder B- UECA+ Spindle encoder A+ EXT_GNDA Spindle encoder 5V- EXTVCC5.0A Spindle encoder 5V+ CDR- Spindle pulse port DR-...
  • Page 122 ADTECH 4 series CNC System (maintainance Manual) analog output (0—10V) DAOUT2 analog output (0—10V) DAOUT1 DAGND Analog output GND Spinde out1(CW) AXIS 1 Spinde out3 AXIS 3 Spinde out5 AXIS 5 24V- 24V- ➢ AB phase input allows differential connection and common anode connection, which will be...

  • Page 123: Rs232 Port Definition

    ADTECH 4 series CNC System (maintainance Manual) 12.2.6 RS232 port definition RS232 communication port ---9 pins plug (male) 12.2.7 USB memory (flash drive) port ---XS10 It is standard flash drive port 12.2.8 PC USB port ---XS11 It is standard USB communication port...

  • Page 124: Electrical Connection Diagram

    ADTECH 4 series CNC System (maintainance Manual) 12.3 Electrical connection diagram 12.3.1 Electrical Symbol...

  • Page 125: Main Power Connection Diagram

    ADTECH 4 series CNC System (maintainance Manual) 12.3.2 Main Power connection diagram...

  • Page 126: Servo Drive Connection Diagram

    ADTECH 4 series CNC System (maintainance Manual) 12.3.3 Servo drive connection diagram...

  • Page 127: Step Connection Diagram

    ADTECH 4 series CNC System (maintainance Manual) 12.3.4 Step connection diagram...

  • Page 128: Adt9163 Pcb Board

    ADTECH 4 series CNC System (maintainance Manual) 12.3.5 ADT9163 PCB board Note :the 24V and GND are the power supply for the limit and home sensors .the MAX current output is 200MA ADT9163 definition chart Port definition function region 24V+...
  • Page 129 ADTECH 4 series CNC System (maintainance Manual) Z+ limit Z，A Z- limit A+ limit Axis Limit A- limit 24V+ 24V+ POWER 24V- Ｂ+ limit Ｂ- limit B，CAxis Limit Ｃ+ limit Ｃ- Ｃ- limit 24V+ 24V+ POWER 24V- X home Y home...
  • Page 130 ADTECH 4 series CNC System (maintainance Manual) 24V- IN28 IN28 IN29 IN29 INPUT28-31 IN30 IN30 IN31 IN31 Spindle encoder Ａ＋ Spindle encoder Ａ－ Spindle encoder Ｂ＋ Spindle encoder Ｂ－ Spindle Encoder Spindle encoder Ｚ＋ Spindle encoderＺ－ EVCC5V Spindle encoder power supply 5V+...
  • Page 131 ADTECH 4 series CNC System (maintainance Manual) 12.3.6 ET102A PCB board Note :the 24V and GND are the power supply for the limit and home sensors .the MAX current output is 200MA ET102A definition chart port region definition function 24V+...
  • Page 132 ADTECH 4 series CNC System (maintainance Manual) 24V- IN08 IN08 IN09 IN09 IN11-IN08 IN10 IN10 IN11 IN11 24V+ 24V+ POWER 24V- IN12 IN12 IN13 IN13 IN15-IN12 IN14 IN14 IN15 IN15 24V+ 24V+ POWER 24V- IN16 IN16 IN17 IN17 IN19-IN16 IN18...
  • Page 133 ADTECH 4 series CNC System (maintainance Manual) 12.3.7 ET202A PCB board ET202A definition chart port region definition function OUT00 OUT00 OUT01 OUT01 OUT02 OUT02 OUT03 OUT03 OUT04 OUT04 OUT00-OUT09 OUT05 OUT05 OUT06 OUT06 OUT07 OUT07 OUT08 OUT08 OUT09 OUT09 OUT10...
  • Page 134 ADTECH 4 series CNC System (maintainance Manual) OUT14 OUT14 OUT15 OUT15 OUT16 OUT16 OUT17 OUT17 OUT18 OUT18 OUT19 OUT19 OUT20 OUT20 OUT21 OUT21 OUT20-OUT23 OUT22 OUT22 OUT23 OUT23...

  • Page 135: How To Load Program (Cnc Or Nc File )

    ADTECH 4 series CNC System (maintainance Manual) 13 how to load program (CNC OR NC file ) 1) by usb line (connect pc with controller by usb line –the back of controller usb port xs11) ,the steps as follow a:press FILE button ,it will show as below B:then press TO PC—F6 button...
  • Page 136 ADTECH 4 series CNC System (maintainance Manual) E:open the PROG folder ,and copy the NC OR CNC file to this folder F:select NC or CNC file in controller G:then press EOB button...
  • Page 137 ADTECH 4 series CNC System (maintainance Manual) H:after pressing EOB button ,the program loading is finished 2) copy program by flash drive A:insert the flash drive to usb port that at the front of controller B:press file button ,then select data traveler...

  • Page 138: How To Upgrade Software

    ADTECH 4 series CNC System (maintainance Manual) 14 how to upgrade software Update software with pc 1) connect pc with controller by usb line 2) press ―CAN‖button (hold it)and power on the controller ,when hear a buzzing ,then loose the button ,...
  • Page 139 ADTECH 4 series CNC System (maintainance Manual) 9)then copy the file(ADTROM.BIN and nc_res.ncp ) I send you to ADT file of controller 10)when finish ,press CAN button(2 times ) ,back to the main interface then select 1 prog sec and press Y,then finish...

  • Page 140: Atc Function

    ADTECH 4 series CNC System (maintainance Manual) 15 ATC Function 49 serise controller support ATC function ,the program made by macro . the controller support several kinds of tool magazines . there are two samples for reference as below: Sample 1 15.1 umbrella type tool magazine...
  • Page 141 ADTECH 4 series CNC System (maintainance Manual) 15.1.2 I/O definition Output definition main function pin number Macro address spindle stop accurately OUT8 #1408 disk cw output OUT9 #1409 disk ccw output OUT10 #1410 air cylinder push OUT11 #1411 spindle air cylinder push...
  • Page 142 ADTECH 4 series CNC System (maintainance Manual) Blow delay #407 Foreward delay #408 Backward delay #409 No.1 Z axis tool setting position #410 No.2 Z axis tool setting position #411 No.3Z axis tool setting position #412 No.4 Z axis tool setting position #413 No.5 Z axis tool setting position...
  • Page 143 ADTECH 4 series CNC System (maintainance Manual) (4 )IF[[#200] == 0]GOTO 100 (##200is the ready change tool's number,the tool number is 0 and then quit changing tool (5 )IF[[#200] == #201]GOTO 100 if current tool is the tool want to be changed then quit (6 )IF[#400 >...
  • Page 144 ADTECH 4 series CNC System (maintainance Manual) Spindle stop accurately Since tool installed on the spindle, cutting torque transmited can‘t only by bole-hole‘s friction, so there are one bolt at ahead of the spindle, when tool installed to spindle, the keyway of tool head must match with...
  • Page 145 ADTECH 4 series CNC System (maintainance Manual) choose a tool nearby for disc tool magazine, for each selection ,the +or – direction rotate will not exceed 180°, short time and high efficiency. (37)#1=0 (symbol for tool disc +or- rotate, #=1 is +, and #=0 is -) the default value is #=1 (38)IF[#201 >...
  • Page 146 ADTECH 4 series CNC System (maintainance Manual) if the condition of program NO. (49 is established,then JUMP to N4,or execute the coming program tool selection of cw, dragram show as follow (the current tool NO.is bigger or same as target tool NO., target tool NO. is smaller or same as system max tool NO.
  • Page 147 ADTECH 4 series CNC System (maintainance Manual) (64) (65)#2 = #2-1 (ccw reduce 1 each time) IF[#2<=0] #2=#400 (if counting NO. is smaller than 0, then recount from (66) max tool number) (67) END1 (end ) (68) The programs From No (55) to (68) are for counting base on previous tool selection direction to select tool,...
  • Page 148 ADTECH 4 series CNC System (maintainance Manual) M88 P5 L0 (disk air cylinder back input) (89) M89 P8 L0 (spindle accuracy stop signal invalid) (90) (91)G01 Z[#403+#404] F#405 (Z axis rise to safe position) count length excursion (obtain current tool‘s setting value)
  • Page 149 ADTECH 4 series CNC System (maintainance Manual) X axis move to tool change position Z axis move to datum point Spindle pick up tool Y axis move to safe position Z axis move to safe position Dust cover down Z axis move to datum position ATC finish 15.2.2 I/O Definition...
  • Page 150 ADTECH 4 series CNC System (maintainance Manual) Current tool :when first time debugging tool magazine ,we set the current position of tool. Total tool NO: the maximum tools tool position: set the 1 tool mechanical coordinate Y reference position(mm): Y mechanical coordinate Z reference position(mm): Z mechanical coordinate Z safe position: before ATC Z move to a safe position and then X,Y move to tool release position .
  • Page 151 ADTECH 4 series CNC System (maintainance Manual) END1 (Z move slowly to tool release position) G53.1 Z#403 F#406 (Y move to tool release position) G53.1Y #402 F#406 (tool release) G04P500 M89P7L1 #1=0; WHILE[#1005!=0]DO1 IF[#1>1000]THEN #3000=1(IN5 Time Out!) G04P10 #1=#1+1 END1 (Zmove to safe height) G53.1 Z#404 F#405...
  • Page 152 ADTECH 4 series CNC System (maintainance Manual) (Y move to safe position) G53.1 Y#412 F#405 (Z up to safe heigh) G53.1 Z#404 F#405 (dust cover down OUT6) M89P6L0 #1=0 WHILE[#1007!=0]DO1 IF[#1>1000]THEN #3000=1(INT7 Time Out!) G04P10 #1=#1+1 END1 (Zmove to reference position) G53.1Z#403F#406...
  • Page 153 ADTECH 4 series CNC System (maintainance Manual) 15.4 copy systable.csv file to controller and make it active 1) copy systable.csv file to ADT folder 2) load CSV file into controller Select this parameter ,then press EOB,the controller will show a dialog ,press EOB,reboot 15.5 copy macro program file to controller...
  • Page 154 ADTECH 4 series CNC System (maintainance Manual) appendix SYSTABE.CSV file sample (for umbralle tool magazine ) Macro Config User self-defined name Macro address The user defined macro variable name current tool no. 4120 The user defined macro variable name System tool no.
  • Page 155 ADTECH 4 series CNC System (maintainance Manual) The user defined macro variable name NO.22 Z axis tool setting postion The user defined macro variable name NO.23 Z axis tool setting postion The user defined macro variable name NO.24 Z axis tool setting postion...

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