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Adtech ZM430A-A01 User Manual

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ZM430A-A01/ZM530A-A01
FOUR/FIVE AXIS BRUSH DRILLING/TUFTING
MACHINE CONTROL SYSTEM USER MANUAL

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Summary of Contents for Adtech ZM430A-A01

  • Page 1 ZM430A-A01/ZM530A-A01 FOUR/FIVE AXIS BRUSH DRILLING/TUFTING MACHINE CONTROL SYSTEM USER MANUAL...
  • Page 2 All content of this user manual .the copyright belongs to ADTECH (SHENZHEN) technology co., LTD. (hereinafter referred to as the ADTECH) all, without the permission for xing any unit or individual shall not copy, copy, copy or translate.This manual without any form of guarantee, position expression or other cues.As mentioned by this manual or the product...
  • Page 3 ADTECH (SHENZHEN) TECHNOLOGY CO.,LTD Precautions ※transport and storage  Product package should not exceed six cartes staked  It’s not available to climb ,stand or place heavy objects on the package of product  Don’t use the connecting cable drag or carry the product ...
  • Page 4 confirm that the environment temperature, temperature, dust foreign body Daily Check Daily Low presence of abnormal vibration and sound Have low vent without such Regular Whether the solid parts is loose 1 year as yarn has been blocked Check Terminal units is damage...
  • Page 5 Content Chapter 1 Product Review articles - 1.1 Product Figure - 1.2 Functional Overview - - 1.2.1 System Interface Architecture - - 1.2.2 System Processing Interface - - 1.2.3 System teaches interface ---- 1.2.4 System parameter interface ---- 1.2.5 File System Interface ---- 1.2.6 System diagnostics interface - - 2.4 Product Configuration - - 1.4 Basic Specifications - -...
  • Page 6 1．2 Functional Overview 1.2.1 System Interface Architecture Processing system interface Teaching system interface System parameter interface File system interface System diagnostics interface Each axis parameters Integrated Data Management Parameters Input diagnosis Diagnostic output DA diagnosis system message Accessibility ZM520A-A01 系 系...
  • Page 7 1.2.2 System Processing Interface 界面信息 系统菜单 系统信息栏 1.2.2.1Keys and processing interface description Operating modes: fully automatic, semi-automatic test machine three modes. Full Auto Mode: 子菜单或按键 After processing a finished product, continue to the next processing products; semi-automatic mode: a finished product after processing, stopped at the starting point, then wait for the "Start"...

  • Page 8: Track Function

    the starting point, in order to ensure the correct position. Back to the starting point of the process is the first back to zero, and then to the starting point. High requirements to perform, to ensure safety. Fill holes: beat the current hole is required to perform at a high level, to ensure safety. Location: can be positioned directly to the desired holes required to perform at a high level, to ensure safety.
  • Page 9 1.2.3 Teaching system interface 教导数据 综合信息 教导功能按钮 子菜单或按键 1.2.3.1 System teaches Features In the system interface to implement the teachings taught data entry, edit, delete, and modify. Under the teachings of the screen you can also manually modify existing data. Teaches magnification: Click teach magnification data display field to select a magnification ratio of three profiles: 0.01, 0.1.
  • Page 10 the x axis to move in positive direction, until you release the button or inductive limit switches. X-： This key is used to move the x axis negative direction, if you move this button, this moving in the negative direction of the x axis distance for the current teaching ratio value, if you press this button, the x axis to the negative direction, until you release the button or inductive limit switches.
  • Page 11 Note: holes in the current holes between the previous holes and increase the number of holes required. 复制 Copy：If you need to process more than two on a platform of products, could take the data from the first product taught well, and then uses copy function, generate a second product data, do the following: 1, according to the normal method was taught first product data.
  • Page 12 Pattern in taught interface of last a child menu, standard program total nine species different pattern, respectively is: General square hole (XY), and plum hole (XY), and General square hole (XZ), and plum hole (XZ), and people shaped hole (XZ), and plum humanoid hole (XZ), and General spiral hole (XZ), and spiral plum hole (XZ), and trapezoidal hole (XZ).
  • Page 13 1.2.4SYSTEM PARAMTERS INTERFACE Axis of the system interface includes the system parameters, system parameters, system management parameters of three-interface, primarily to the type of system parameters. Paging through the <<<< and >>>> parameters can be: axis, integrated, management can then go through a different interface.
  • Page 14 1.2.5SYSTEM FILE INTERFACE System file interface for the management of system files or documents, the system processing file name suffix. PHM, backup files have the extension of the system parameters. BAK。 System tray important folders and files are not deleted. In the system file interface "double-click" to confirm or enter the next directory level.
  • Page 15 输入诊断 Input Diagnostics：Input the Diagnostics for the system status of all input signals are detected and displayed when the corresponding input signal is red. 输出诊断 Output Diagnostics：Diagnostic used to display the system status for all output signals or output. When the corresponding output is valid appears as red, or when you press the corresponding port will be switched to active or inactive.
  • Page 16 DA1 校正 Correction：Click on the corresponding voltage input box, and then read the actual voltage values enter into it. DA1 输出电压 Output Voltage： Used for the DA on the system (spindle control) for testing. 系统信息 System Information：System information to display the current system version, build date, hardware version, project number, current processing file names, information such as the current file was last modified time.

  • Page 17: Product Configuration

    System interface for system maintenance and system accessibility, Auxiliary including the connected PC, reboot, start screen saver. 连接 Connect to PC： Line with PC connected to the system via a USB connection, you can move the system when a disk. 重启系统...
  • Page 18 24V Touch screen power Display line One pc（1.5M） cable 1．4Basic Specification Climatic conditions Temperature Working -5℃～50℃ Stock or transportation -30℃～70℃ Relative humidity Working 20％～90％（℃） Stock or transportation 10％～95％（℃） Atmospheric pressure 86Kpa～106Kpa Power supply 24V DC（with filter）...

  • Page 19: Chapter 2 Electric Wiring

    Chapter 2 Electric Wiring 2．1 External Interface ADT-8860 ⑴ the x axis, y axis and z axis, a-, b-axis and c-axis: 15-pin d-socket connection stepper motor drive or Digital AC servo drive ⑵ JA, JB digital input: 18 interface terminal block socket for each axle spacing and other switching input signals ⑶...
  • Page 20 ⑺ HAND-BOS guidance box interface: 15-pin d-socket connection to teach box H JD analog voltage output: For two-channel analog voltage output ⑼POWER: ADT8860 controller that uses 24V DC power supply. ⑽ other extensions: 16 inputs, 16 outputs, 2 AD input ⑴...
  • Page 21 2．2 Port Definition and Wiring Diagram 2.2.1 Motor driver control port（Axis-X…Axis-C） Pulse wiring ports Pulse output brief internal circuit diagram...
  • Page 22 Line No. Definition Function Pulse signal + Pulse signal - Direction signal+ Direction signal- Servo alarm signal input X axis: IN34、 Y axis: IN35 、 Z axis: IN36、 A axis: IN37、 B axis: IN38、C axis: IN39 Axis alarm reset output signal X axis: OUT18 Y axis: OUT19 Z axis: OUT20 A axis:OUT21 B axis: OUT22 C axis: OUT23...
  • Page 23 Single end input stepping motor drive wiring diagram Some stepping drive Photocoupler cathode entered together, namely, common cathode connection, not appropriate for a ADT-8860 controller. Connect the anode of the optocoupler inputs together, namely, common anode connection, you should press the Terminal, and PU+, DR+ cannot be together, otherwise it will damage the pulse interface.
  • Page 24 Digital input brief diagram JA input port configuration 线号 端口定义 Port Line 功能 function numbe definition 备用报警 Backup alarm IN16 气压报警 Pressure alarm IN15 重毛报警 hair repeat alarm IN14 下电眼 down light of the sensor IN13 上电眼 up light of the sensor IN12 A 轴负限位...
  • Page 25 Line definition numbe 补毛 Fill the hair IN33 下孔 upper hole IN32 上孔 lower hole IN31 继续 continue IN30 停止 stop IN29 开始 start IN28 备用 Standby IN27 备用 Standby IN26 备用 Standby IN25 备用 Standby IN24 备用 Standby IN23 C 轴负限位...
  • Page 26 gear 手轮低速档 Hand wheel low speed gear IN62 手轮 C 轴 Hand wheel C axis IN64 教导确认 Teaching confirmation IN66 手轮 A 相输入 Hand wheel A phase input Handheld operator GND_Hand 手持盒参考地端 reference ground 隔离后的+5V 电源 isolation +5V power VCC_Hand 手轮...
  • Page 27 备用输入 Standby input IN84 备用输入 Standby input IN83 备用输入 Standby input IN82 备用输入 Standby input IN81 备用输入 Standby input IN80 备用输入 Standby input IN79 备用输入 Standby input IN78 备用输入 Standby input IN77 备用输入 Standby input IN76 备用输入 Standby input IN75 备用输入...
  • Page 28 ADT-ZM430A-A01/ZM530A -A01 2.2.3 Digital output interface(JC、extend) 数字输出接口，输出定义如下 Digital output interface,the output is defined as follows: JC 输出端口配置 JC output port configuration 线号 名称 Name 功能 Function Line number 输出公共端 output public end 24VGND 颜色 colour OUT0 输出 1 output 1 OUT1 输出...
  • Page 29 ADT-ZM430A-A01/ZM530A -A01 needed ) Digital output interface,the output is defined as follows: extend output port configuration 线号 名称 Name 功能 Function Line number EXT_24V_GND 电源参考地 Power reference ground 开机输出 Boot output OUT24 总 电 源 控 制 输 出 Total power control...
  • Page 30 ADT-ZM430A-A01/ZM530A -A01 2.2.4 DA and other interface(JD、LVDS、COM3) DA 接口，DA 接口定义如下 DA interface, DA interface is defined as follows： JD 端口说明 JD port description 线号 名称 Name 功能 Function Line number 模 拟 电 压 参 考 地 Analog voltage DAGND reference ground 模拟电压第...
  • Page 31 ADT-ZM430A-A01/ZM530A -A01 Line number 3.3V 电源输出 3.3V power output E3V3 电源参考地 Power reference ground LVDS 差分数据对 0 LVDS differential RIN0- RIN0+ data pair 0 LVDS 差分数据对 1 LVDS differential RIN1- RIN1+ data pair 1 LVDS 差分数据对 2 LVDS differential RIN2-...
  • Page 32 ADT-ZM430A-A01/ZM530A -A01 2．3 Product installation size 1.8860 controller TV8000CM touch screen - 32 -...

  • Page 33: Chapter Three Functional Operation

    ADT-ZM430A-A01/ZM530A -A01 220.1 220.1 203.7 175.7 159.2 26.7 175.7 11.1 Chapter Three Functional operation 3．1 operation chart - 33 -...
  • Page 34 ADT-ZM430A-A01/ZM530A -A01 按“文件”键 按“参数”键 按“教导”键 按“补毛” 键 按 “诊断” 键 进入 〈测试界面〉 Press "diagnosis" button to enter the test interface. 3 ． 2 Description of each function and operation method 3.2.1 Simple machining operation System will automatically check the input and output after powered. System will alarm and prompt automatically if there is a fault.
  • Page 35 ADT-ZM430A-A01/ZM530A -A01 Enter the system screen, press Back button, the machine will be back to zero position, and then return to the starting position, the display position will all become 0, note: Please confirm machine is at a high level first until the status bar shows "return to zero finished".

  • Page 36: Appendix 1:Program Recording Method

    ADT-ZM430A-A01/ZM530A -A01 Appendix 1:Program recording method Prepare a computer, a USB line, the corresponding client program (Name: adtrom.bin) and the resource package (Name: nc_res.ncp). 一、 Corresponding tool list Computer, USB data transmission line 二、 Burning software method Connect the USB cable to the computer and the controller, open the controller while holding the controller display screen, until the following interface: Choose 1-u disk.
  • Page 37 ADT-ZM430A-A01/ZM530A -A01 5.1 Parameters of each axis each axis are Parameters of often used or modified in the comprehensive application of the system, mainly containssystem movement, system processing, zero mode, speed control and other parameters. X 轴每转脉冲数（ PPr ） X axis number of pulses per revolution X 轴丝杆螺距...
  • Page 38 ADT-ZM430A-A01/ZM530A -A01 Introducti connected, the electronic gear ratio of the system is set, which can keep the programming and the actual moving distance. screw pitch: correspond to the pitch of the lead screw. Number of pulses per revolution: the number of pulses needed to turn a circle on the corresponding shaft screw.
  • Page 39 ADT-ZM430A-A01/ZM530A -A01 Effective mechanis 说 明 ： Used to set the initial velocity of the motion of each shaft processing, and can be set to 1.5 times, Introducti namely, the motor start with 1.5 turn/s . For step motor, this is a appropriate speed, for the servo motor, it can be appropriately increased to 2-3 turns.
  • Page 40 ADT-ZM430A-A01/ZM530A -A01 per second, but this speed can only be achieved at a long distance, generally there is no need to set too high. X 轴加速度（Kpps）X axis accelerated speed Y 轴加速度（Kpps）Y axis accelerated speed Z 轴加速度（Kpps）Z axis accelerated speed A 轴加速度（Kpps）A axis accelerated speed B 轴加速度（Kpps）B axis accelerated speed...
  • Page 41 ADT-ZM430A-A01/ZM530A -A01 Y 轴跳步距离（mm） Y axis jumping distance Z 轴跳步距离（mm）Z axis jumping distance A 轴跳步距离（mm）A axis jumping distance B 轴跳步距离（mm）B axis jumping distance 设定范围 ： 1~9999 Setting range 单位 unit ： 使用权限 ： 管理员 administrators Permissio n to use 预 设 值...
  • Page 42 ADT-ZM430A-A01/ZM530A -A01 Setting range 单位 unit ： mm/s 使用权限 ： 管理员 administrators Permissio n to use 预 设 值 ： Preset value 生效机制 ： 立即生效 Come into effect immediately Effective mechanis 说 明 ： 指回零点的速度。 The speed to zero Introducti X 轴教导快速（mm/s）X axis teaching fast speed...
  • Page 43 ADT-ZM430A-A01/ZM530A -A01 value 生效机制 ： 立即生效 Come into effect immediately Effective mechanis 说 明 ： Switch to fast manual speed when teaching. This movement is uniform movement, can not be set too Introducti high, in order not to lose step.
  • Page 44 ADT-ZM430A-A01/ZM530A -A01 X 轴正向软限位（mm） X axis positive soft limit X 轴负向软限位（mm） X axis negative soft limit Y 轴正向软限位（mm） Y axis positive soft limit Y 轴负向软限位（mm） Y axis negative soft limit Z 轴正向软限位（mm） Z axis positive soft limit Z 轴负向软限位（mm） Z axis negative soft limit A 轴正向软限位（mm）...
  • Page 45 ADT-ZM430A-A01/ZM530A -A01 起始速度 Initial speed（mm/s） 设定范围 ： 1~10000 Setting range 单位 unit ： mm/s。 使用权限 ： 管理员 administrators Permissio n to use 预 设 值 ： Preset value 生效机制 ： 立即生效 Come into effect immediately Effective mechanis 说 明 ：...
  • Page 46 ADT-ZM430A-A01/ZM530A -A01 Effective mechanis 说 明 ： This parameter determines the maximum speed of each axis motion when the 009 movement mode of Introducti the comprehensive parameter is modified by the index. 结束速度 End speed(mm/s) 设定范围 ： 1~10000 Setting range 单位...
  • Page 47 ADT-ZM430A-A01/ZM530A -A01 range 单位 unit ： mm/s 使用权限 ： 管理员 administrators Permissio n to use 预 设 值 ： Preset value 生效机制 ： 立即生效 Come into effect immediately Effective mechanis 说 明 ： This parameter determines the acceleration of each axis motion when the 009 motion mode of the Introducti composite parameter is exponential.
  • Page 48 ADT-ZM430A-A01/ZM530A -A01 说 明 ： 在综合参数的 009 运动模式为指数加减时，此 参数决定各轴运动的减速度。In the comprehensive Introducti parameters of the 009 movement model for the index addition and subtraction, this parameter determines the speed of the reduction of the axis movement. 手轮最大速度 Maximum speed of hand wheel（mm/min）...
  • Page 49 ADT-ZM430A-A01/ZM530A -A01 range 单位 unit ： 使用权限 ： 管理员 administrators Permissio n to use 预 设 值 ： 1000 Preset value 生效机制 ： 立即生效 Come into effect immediately Effective mechanis 说 明 ： 手轮响应系数可以理解为就是手轮速度的加 速度。The response factor of the hand wheel can be Introducti understood as the acceleration of the wheel speed.

  • Page 50: Comprehensive Parameter

    ADT-ZM430A-A01/ZM530A -A01 电压输出。This value is the product of the speed of Introducti the frequency inverter as the voltage output of 0. 变频器速度 Frequency inverter speed 1(%) 设定范围 ： 0~100 Setting range 单位 unit ： 使用权限 ： 管理员 administrators Permissio n to use 预...
  • Page 51 ADT-ZM430A-A01/ZM530A -A01 n to use ： Preset value ： Effective Come into effect immediately mechanis ： Introducti This parameter is used to set the prompt whether to open the sound when screen touching, yes is to open, no is to close.
  • Page 52 ADT-ZM430A-A01/ZM530A -A01 value ： Effective Come into effect immediately mechanis ： Introducti If the axis is the rotation axis, can be arbitrary rotation, can be set to no in this time. B axis location limit or not ： Setting Yes or No range ：...
  • Page 53 ADT-ZM430A-A01/ZM530A -A01 faster processing, if a deep hole should be chosen to host sports. Pause mode ： Setting range Pause immediately or Stop at high level ： unit ： Permissio administrators n to use ： Preset Pause immediately value ：...
  • Page 54 ADT-ZM430A-A01/ZM530A -A01 ： Setting Yes or No range ： unit ： Permissio administrators n to use ： Preset value ： Effective Come into effect immediately mechanis ： Introducti This parameter is used to set the teachings of the hand wheel is turned on Movement pattern ：...
  • Page 55 ADT-ZM430A-A01/ZM530A -A01 ： Setting Yes or No range ： unit ： Permissio administrators n to use ： Preset value ： Effective Come into effect immediately mechanis ： Introducti This parameter is used to set the data to be saved automatically when the data is updated.

  • Page 56: Parameters Management

    ADT-ZM430A-A01/ZM530A -A01 n to use ： Preset value ： Effective Come into effect immediately mechanis ： Introducti This parameter is used to set the period of the dabbing. 5.3 parameters management management Parameters are used in the system management and settings and parameters in the maintenance, such as the management mode switch, parameter backup, system language management, and so on.
  • Page 57 ADT-ZM430A-A01/ZM530A -A01 range ： unit ： administrators or operator Permissio n to use ： Preset value ： Effective Come into effect immediately mechanis ： Introducti This parameter is used to set the operator password, old password needs to confirm when modify.
  • Page 58 ADT-ZM430A-A01/ZM530A -A01 range ： unit ： Permissio administrators n to use ： Preset value ： Effective effective after restart the system mechanis ： Introducti This exercise is the initialization of the system parameters. Note: this operation is performed, all the parameters of the system will be restored to the initial value.
  • Page 59 ADT-ZM430A-A01/ZM530A -A01 it or move it to the other path. System parameter recovery ： Setting range ： unit ： Permissio administrators n to use ： Preset value ： Effective effective after restart the system mechanis ： Introducti This operation will restore the parameters of the backup to the current system, this operation will modify the current system all parameters.
  • Page 60 ADT-ZM430A-A01/ZM530A -A01 system language, the system language includes: Chinese (Chinese), English (English). Boot screen dwell time ： Setting 0~600000 range ： unit ： administrators Permissio n to use ： Preset 2000 value ： Effective Come into effect immediately mechanis ：...

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Zm530a-a01