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ADTECH (SHENZHEN) Technology Co., LTD.
Add: F/5, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen
E‐mail: tech@adtechcn.com Website: http://www.adtechcn.com
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Tel: 0755‐26526984 26526717 26722719 26722739
Fax: 0755‐26722718, Postal code: 518052
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Summary of Contents for Adtech Q2BYG806DK
- Page 1 ADTECH (SHENZHEN) Technology Co., LTD. ’ l ’ Add: F/5, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen Tel: 0755‐26526984 26526717 26722719 26722739 Fax: 0755‐26722718, Postal code: 518052 ...
- Page 2 Q2BYG808MD Driver User’s Manual Copyright Notice The property rights of all the parts of the manual belong to Adtech (Shenzhen) Technology Co., Ltd. (Adtech for short), and any form of imitation, copying, transcription or translation by any company or individual without the permission is prohibited. This manual does not include any form of assurance, standpoint expression, or other intimations. Adtech and the stuffs have no ...
- Page 3 Q2BYG808MD Driver User’s Manual Basic Information First Version Pages Item No. Designed by Typeset by uploaded on No. Q2BYG808M 39 Huang 2013‐6‐9 C00 D Chufang Revision Date Version/Page Result Confirmed by Huang 2013.06.09 C00/39 Chufang ...
- Page 4 Q2BYG808MD Driver User’s Manual Precautions ◆ Transport and storage: Do not stack product package more than six layers; Do not climb, stand on or place heavy stuff on the product package; Do not pull the cable still connecting with machine to move product; Prevent the product package from humidity, sun exposure, and rain. ◆ Open‐box inspection: Open the package to confirm the product to be purchased by you; Check damages situation after transportation; Confirm the integrity of parts comparing with the parts list or damages situation; Contact our company promptly for discrepant models, shortage accessories, or transport damages. ◆ Wiring Ensure the persons involved into wiring and inspecting are specialized staff; Guarantee the product is grounded with less than 4Ω grounding resistance. Do not use neutral line (N) to substitute earth wire; Ensure grounding to be correct and solid, in order to avoid product failures or unexpected consequences; Connect the surge absorption diodes to the product in the required direction, otherwise, the product will be damaged; Ensure the power switch is OFF before inserting or removing plug, or disassembling chassis. ◆ Overhauling Ensure the power is OFF before overhauling or components replacement; Make sure to check failures after short circuit or overloading, and then restart the machine after troubleshooting; ...
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Page 5: Table Of Contents
Q2BYG808MD Driver User’s Manual Contents Chapter 1 Product Information .............. 6 1.2 Naming convention of stepper motor and driver ....... 6 1.2.1 Naming convention of stepper driver .......... 6 1.2.2 Naming convention of stepper motor ......... 7 1.3 Features of Q2BYG808MD stepper driver .......... 7 1.4 Technical specifications of drive ............ 8 1.5 Applications .................. 9 Chapter 2 Installation .................. 10 2.1 Installation of stepper drive .............. 10 2.1.1 Installation environment conditions .......... 10 2.1.2 Installation method and size ............ 11 2.2 Installation of stepper motor ............ 12 2.2.1 Environment of use .............. 12 2.2.2 Definition of motor rotation direction ... - Page 6 Q2BYG808MD Driver User’s Manual 5.1 List of Parameters ................ 31 5.2 Parameter Description ............... 33 Chapter 6 FAQ .................... 38 6.1 Motor selection .................. 38 6.2 Troubleshooting ................. 38 ...
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Page 7: Chapter 1 Product Information
Q2BYG808MD Driver User’s Manual Chapter 1 Product Information Product silkscreen is as follows (806DK for example): 1.2 Naming convention of stepper motor and driver 1.2.1 Naming convention of stepper driver Q Maximum output current Driver Breakdown type Number of phases Hybrid Stepper Maximum supply voltage 2….2 phase Digital 3….3 phase Carving Example: Q2BYG808MD, two‐phase hybrid stepper motor driver, power supplies up to 80V, maximum output current: 8A, digital subdivision. ... -
Page 8: Naming Convention Of Stepper Motor
Q2BYG808MD Driver User’s Manual 1.2.2 Naming convention of stepper motor Example: 56BYGH430C: hybrid stepper motor, flange 56mm, square body, four outgoing lines, phase current 3.0A 1.3 Features of Q2BYG808MD stepper driver Micro‐step control, up to 256 subdivisions. Automatic semi‐flow when stationary, semi‐flow ratio four‐level adjustable. Three control signals input: single pulse (PU + DR), double pulse (CC + CCW), quadrature pulse (A + B). External enable control, motor axis is released when power is connected. RS232/RS485 communication, modify control parameters and control mode and view state and waveform. ... -
Page 9: Technical Specifications Of Drive
Q2BYG808MD Driver User’s Manual 1.4 Technical specifications of drive The main specifications of Q2BYG808MD/Q2BYG806DK are shown in the following table: Advanced space vector control Control technology technology Single power supply 40~100VAC (808MD) Input power supply Single power supply 40~100VAC (806DK) Overvoltage protection point 160VDC (808MD) / (806DK) Undervoltage protection point 40VDC (808MD) / (806DK) ... -
Page 10: Applications
Q2BYG808MD Driver User’s Manual Differential Output signal Position home Z, stall alarm ALM output Protection Overcurrent, overvoltage, undervoltage, stall and function other alarms Monitoring Current, speed, bus voltage, position, operating mode, functions etc. Achieve communication with PC via RS232 or RS485, Built‐in and achieve parameter modification and system functions Communication running ... -
Page 11: Chapter 2 Installation
Q2BYG808MD Driver User’s Manual Chapter 2 Installation 2.1 Installation of stepper drive 2.1.1 Installation environment conditions The environment for stepper drive installation has a direct impact on the normal operation and life of the drive, so the drive installation environment must meet the following requirements: Operating environment: temperature: 0 ~ 45℃; humidity: 40%~80% (no condensation); Storage environment: temperature: ‐40~55℃; humidity: < 90% (no condensation); Vibration: < 0.5G; ... -
Page 12: Installation Method And Size
Q2BYG808MD Driver User’s Manual to avoid this situation, you can use an isolation transformer. The control signal lines of the drive are susceptible to interference, and reasonable alignment and shielding are required.) 2.1.2 Installation method and size Mounting direction: Recommended mounting direction of the stepper drive is vertical; Mounting and fixing: use four vertical mounting holes, and tighten with screws; Ventilation: use natural cooling; cooling fan must be installed in the electrical control cabinet. The mechanical mounting dimensions of multiple drives are shown below: unit (mm) Drive size: unit (mm) -11-... -
Page 13: Installation Of Stepper Motor
Q2BYG808MD Driver User’s Manual 2.2 Installation of stepper motor 2.2.1 Environment of use ℃ Operating environment: temperature: 0 ~ 45 ; humidity: 40%~80% (no condensation); ℃ Storage environment: temperature: ‐40~55 ; humidity: < 80% (no condensation); Vibration: < 0.5G, avoid direct sunlight; Prevent raining, humid and oil fouling environment; It is normal that the surface temperature of the motor during working is lower than 85℃; For unused motor lines of 6‐wire or 8‐wire motor, wrap with insulating tape to prevent conduction with foreign objects. 2.2.2 Definition of motor rotation direction Facing to the motor shaft extension, forward is to rotate counterclockwise direction, and reverse is to rotate in clockwise direction. The direction of the motor ... -
Page 14: Chapter 3 Wiring
Q2BYG808MD Driver User’s Manual Chapter 3 Wiring 3.1 Port name and function (1) Control / enable signal interface (CN3) Signal Function Description High / low level state, requirements: low level 0~0.5V, DR+ high level 4~5V, corresponding to two directions of the Direction motor. The initial running direction of the motor control signal DR‐ depends on the motor wiring; swap any phase to change the initial running direction of the motor. ... - Page 15 Q2BYG808MD Driver User’s Manual Signal Function Description Output a pulse signal of 50us width for every OZ+ Home signal revolution of the motor. OZ‐ When motor is stall, output stall alarm signal, high ALM+ Stall alarm level active; low level active during normal running. signal ALM‐ Power supply and motor interface (CN1) Signal Name ...
- Page 16 Q2BYG808MD Driver User’s Manual (5) Alarm / power LEDs Description of LEDs: LED content Power indicator, when the drive is powered, this LED is lit; Green LED when the power is cut off, the LED turns off. Fault alarm LED; when a failure occurs, the yellow LED is lit Yellow LED (6) DIP switch Q2BYG808MD/806DK stepper drive uses 8‐bit DIP switch S1 to set the output current, subdivision precision and operation mode; set by 4‐bit DIP switch S2. ...
- Page 17 Q2BYG808MD Driver User’s Manual 3) Number of subdivisions SW5‐SW8 Subdivision SW5 SW6 SW7 SW8 1 OFF OFF OFF OFF 2 ON OFF OFF OFF 4 OFF ON OFF OFF 8 ON ON OFF OFF 16 OFF OFF ON OFF 32 ON OFF ...
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Page 18: Control Cable Connection
Q2BYG808MD Driver User’s Manual Baud rate Communication mode SW11 SW12 OFF ON OFF ON 9600 Config RS232 RS485 3.2 Control cable connection The drive uses differential interface circuit and built‐in high speed optocoupler, featuring higher receiving frequency than similar products, excellent interface compatibility and strong anti‐interference capability (especially differential output mode). It is applicable for NPN open collector output, PNP output and differential output. The interface circuit is shown below: (1) NPN type output terminal (common anode) ... - Page 19 Q2BYG808MD Driver User’s Manual (2) PNP type output terminal (common cathode) When VCC is connected to +5V, R is short connected; when VCC is connected to +12V, R is 1KΩ, 1/4W; when VCC is connected to +24V, R is 2KΩ, 1/4W; (3) Differential output wiring When VCC is connected to +5V, R is short connected; when VCC is connected to +12V, R is 1KΩ, 1/4W; when VCC is connected to +24V, R is 2KΩ, 1/4W; -18-...
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Page 20: Motor Cable Connection
Q2BYG808MD Driver User’s Manual (4) Control signal timing diagram In order to avoid malfunction and deviations, PU, DR and EN signals should meet certain timing requirements, as shown below: 3.3 Motor cable connection Drive and motor have different wiring, and the motor operating results are very different. Typically, the supply voltage of the drive determines the high‐speed performance of the motor, the higher the voltage, the greater the high speed torque. ... - Page 21 Q2BYG808MD Driver User’s Manual (1) Four‐wire motor: Only one connection is available; DIP switch setting current should be ≤ rated motor current. (2) Six‐wire motor: Two connection methods are available, as follows: Connection Applications Terminals Features method Motor torque is high at low speed Speed≤200rpm, and low at high speed. It is easy to Serial ...
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Page 22: Wiring Requirements
Q2BYG808MD Driver User’s Manual Q2BYG808MD is connected to four‐wire and eight‐wire motor as follows: Note: When the drive is connected with motors of other companies, the pin colors may be different. In actual wiring, measure the lead category with a multimeter before wiring to prevent damage to the motor or drive. 3.4 Wiring requirements To prevent interference with the drive, the control signals use shielded cable, which is single‐grounded. One end of the shielded cable PC is grounded, ... - Page 23 Q2BYG808MD Driver User’s Manual Do solder the wire tip before connecting the wiring terminal, or else it may damage the terminal due to large contact resistance and overheating. The thread ends shouldn’t be exposed out of the terminal, or else it may cause short circuit and damage the drive. When the motor is connected to the drive, make sure that the motor has been turned off. Make sure that the unused motor leads won’t contact with ...
- Page 24 Q2BYG808MD Driver User’s Manual Click the executable file "setup.exe" to show the following installation window; Wait for the installation to complete. (2) View the communication port of the computer allocated for this drive. Right‐click My Computer and select "Properties" menu to pop up the window -23-...
- Page 25 Q2BYG808MD Driver User’s Manual Click OK to pop up the window, select Hardware ‐ Device Manager, and click OK; Click Ports (COM & LPT) to view the COM port of the computer allocated for the drive, write down the COM number, and use to connect parameter management software. -24-...
- Page 26 Q2BYG808MD Driver User’s Manual (3) If the COM isn’t between COM1‐COM6, please change as follows: In the pop‐up dialog box, select the "Port Settings" ‐ "Advanced" and click OK; -25-...
- Page 27 Q2BYG808MD Driver User’s Manual In the pop‐up window, select a COM port within 1‐6, and click OK, step by step; Return to the screen, right‐click "Ports (COM & LPT)", and select "Scan for hardware changes"; After scanning, write down the changed COM port and use to connect the software. -26-...
- Page 28 Q2BYG808MD Driver User’s Manual 4.2 Open the driver software, and set parameters (1) Start the management software Open the drive management software, as shown below; (2) Set communication parameters The communication port is the integrated serial port COM1 of the computer and other ports are obtained through the above steps; the number of communication station is 1 by default; baud rate is set by DIP switch. After setting the communication parameters, "Connect" motor to communicate. ...
- Page 29 Q2BYG808MD Driver User’s Manual (2) Click "Driver Parameters" to enter the parameter modification interface; -28-...
- Page 30 Q2BYG808MD Driver User’s Manual 4.4 Custom baud rate If you want to use custom baud rate, change the parameter P44. Below is the example of the steps to change the baud rate of the drive from 9600 to 115200: (1) The baud rate is 9600, port is COM3, communication is RS232, and communication connection is OK. (2) At this time, you can see P44 = 0 in P3 parameter "communication baud rate"; to change the baud rate to 115200, set this parameter to 7; other baud ...
- Page 31 Q2BYG808MD Driver User’s Manual (4) Click Cure parameters to cut off power of the drive. -30-...
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Page 32: Chapter 5 Drive Parameters
Q2BYG808MD Driver User’s Manual (5) SW11 is changed from off to on, and is powered up normally after connecting the drive. (6) Re‐open "Stepper drive parameters management software", select the communication baud rate to 115200, select the correct port (COM3), click Connect, and the communication connection is OK. ... - Page 33 Q2BYG808MD Driver User’s Manual Parameter Name Range Default Unit Remark subdivisions ① P5 Pulse mode 0~1 0 ① P6 Working mode 0~5 0 ③ P7 Motor model 0~10000 0 ① P8 Semi‐flow ratio 0~3 1 ① P9 Proportional gain Kp ...
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Page 34: Parameter Description
Q2BYG808MD Driver User’s Manual Note: (Remarks ① , ② and ③ in the table have the following meanings) ① The parameter takes effect immediately after changing. ② The parameter can’t be modified. ③ Restart the device to take effect after modification. 5.2 Parameter Description Parameter No. Function Range name Software P0 Read only, display different versions 8800‐80XX version Parameter Read only, show password P1 0000‐9999 password Communicatio Corresponding address of the drive in serial P2 ... - Page 35 Q2BYG808MD Driver User’s Manual Parameter No. Function Range name 14‐100 Pulses per revolution: 20000 15‐150 Pulses per revolution: 30000 16‐200 Pulses per revolution: 40000 Input instruction pulse mode. 0‐PU+DR(100K), single pulse P5 Pulse mode 1‐CW+CCW, double pulse 0‐3 2‐A+B quadrature pulse 3‐PU+DR(500K) single pulse The drive controls motor mode: 0‐ external pulse subdivision, control command impulse through external port, number of subdivisions is active, 1‐ electronic gear; control command impulse through external port, number of subdivisions is inactive; determine the number of pulses per revolution according to electronic gear numerator and denominator 2‐ internal position, the rising edge of PU signal triggers internal position to start, run corresponding distance according to the P17, P18, P19, P20. P6 Working mode Direction DR is inactive. ...
- Page 36 Q2BYG808MD Driver User’s Manual Parameter No. Function Range name When the drive is equipped with motor, choose the corresponding motor model parameters in order to achieve the best results 0‐ default, the motor can achieve the basic performance 1111‐ custom, add motor model or custom motor 5600‐56BYGH420A 5601‐56BYGH630DJP ...
- Page 37 P10 Integral gain Ki Set integral time constant of PID controller; 1‐32000 Communicatio Serial communication 0‐RS232 1‐RS485 P11 0‐1 n mode 0‐Q2BYG806DK P12 Drive model 0‐1 1‐Q2BYG808MD Stepper motor step angle P13 Step angle 0‐2 0‐1.8° 1‐1.2° 2‐0.9° Set sub‐frequency multiplication of position ...
- Page 38 Q2BYG808MD Driver User’s Manual Parameter No. Function Range name mode, unit: KHz Acceleration time of trapezoidal Acceleration acceleration/deceleration in internal position control P19 0‐32000 time mode, the greater the value, the longer the acceleration time, unit: ms Deceleration time of trapezoidal Deceleration acceleration/deceleration ...
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Page 39: Chapter 6 Faq
Q2BYG808MD Driver User’s Manual Chapter 6 FAQ 6.1 Motor selection Q2BYG808MD is suitable for 4, 6, 8‐wire two‐phase hybrid stepping motor. Please select appropriate motor and drive to ensure optimal motor running. (1) It is known from the torque‐frequency characteristics of stepper motor, the output torque decreases when the motor speed increases. Generally under light load, the maximum operating speed is below 15 rev/ sec; under heavy load, the maximum operating speed is about 10 rev/ sec. ... - Page 40 Q2BYG808MD Driver User’s Manual Failure Possible cause Solution Enable signal is low Disconnect EN signal Current setting is too Reset current small The number of subdivision is too Reset subdivision small No pulse signal input Adjust the pulse signal Subdivision is Reset subdivision incorrect Position is Motor load is too Replace the motor or increase inaccurate ...
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