Adtech NCT-04 User Manual

Adtech NCT-04 User Manual

Punch cnc system

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NCT-04/03/02
Punch CNC Systen (Commissionning)
User Manual
ADTECH (SHENZHEN) TECHNOLOGY CO., LTD
5th Floor, 27-29th Building, Tianxia IC Industrial Park, Yiyuan
road, Nanshan District, Shenzhen
Post code: 518052
Tel: 0755-26099116
Fax: 0755-26722718
E-mail:
export@machine-controller.com
www,machine-controller.com

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  • Page 1 NCT-04/03/02 Punch CNC Systen (Commissionning) User Manual ADTECH (SHENZHEN) TECHNOLOGY CO., LTD 5th Floor, 27-29th Building, Tianxia IC Industrial Park, Yiyuan road, Nanshan District, Shenzhen Post code: 518052 Tel: 0755-26099116 Fax: 0755-26722718 E-mail: export@machine-controller.com www,machine-controller.com...
  • Page 2 NCT-04/03/02 Punch CNC System (Commissioning Manual) Copyright Notice The property rights of all the parts of the manual belong to Adtech (Shenzhen) CNC Technology Co., Ltd. (Adtech for short), and any form of imitation, copying, transcription or translation by any company or individual without the permission is prohibited.
  • Page 3 NCT-04/03/02 Punch CNC System (Commissioning Manual) Basic Information Initial Version Total Item No. Prepared by Typeset by uploading Page Zhang BZ001B028A 2013-09-07 A0401 Qinggang Proofreading Records Date Version/Page Result Confirmation...
  • Page 4 NCT-04/03/02 Punch CNC System (Commissioning Manual) Precautions and Explanations ※Transport and storage: Do not stack product package more than six layers; Do not climb, stand on or place heavy stuff on the product package; Do not pull the cable still connecting with machine to move product.
  • Page 5: Table Of Contents

    NCT-04/03/02 Punch CNC System (Commissioning Manual) Contents 1Preparation ..........................5   Power Requirements ................5     Relationship between Self-diagnosis and Voltage Level ......5     Parameter Description ................5     C ommissioning ........................6     Preparation before Commissioning ............6  ...
  • Page 6: 1Preparation

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 1 Preparation 1.1 Power Requirements Output voltage: DC24V/6A, precision error ±10%; Power lines should be placed separately, and away from the welding machine, and other equipment that has larger impact on current fluctuations; add filter if necessary;...
  • Page 7: Commissioning

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 2 Commissioning 2.1 Preparation before Commissioning Before commissioning motion axes, adjust the emergency stop signal, hard limit and soft limit function to prevent machine tool crash due to misuse in the commissioning process of other features; for details, please refer to "NCT-XX Maintenance Manual": 8 Safe Operation;...
  • Page 8: Zero Point Switch Installation And Commissioning

    NCT-04/03/02 Punch CNC System (Commissioning Manual) According to the requirement, the minimum resolution should be 0.01mm, and P1.001 X-axis command multiplier is 1; P1.002 X axis command division factor: 10 That is, if the system X axis coordinates change 10mm, the system will send 1000 pulses;...
  • Page 9 NCT-04/03/02 Punch CNC System (Commissioning Manual) stopping dead point; 2.4.1 Machine Main Drive CNC Punch 2.4.1.1 Parameter settings: P1.085: Punch control: mechanical P1.078: Punching mode: Continuous - distance P5.014: Clutch output port P1.081: Clutch pull-effective level <O>; 2.4.1.2 Shared by Feeding Signal and Stopping Top Dead Center Signal Feeding signal port: P5.011,...
  • Page 10 NCT-04/03/02 Punch CNC System (Commissioning Manual) Stopping top dead center time: jump of pin 15 level from 0 to 1; 2.4.1.4 Using Single Punch and Nibbling Stopping Top Dead Center Function Since the single punching and continuous punching have different speed, the braking distances are also...
  • Page 11 NCT-04/03/02 Punch CNC System (Commissioning Manual) 2.4.1.6 Mechanical Punching Crank Switch Position Indication (double brake for example) This is a mechanical punching running diagram, stopping top dead center and feeding zone are schematic only, and the range of feeding prohibited area is smaller than shown. The position of the brake pad depends on the clearance of the clutch and pressure.
  • Page 12 NCT-04/03/02 Punch CNC System (Commissioning Manual)
  • Page 13 NCT-04/03/02 Punch CNC System (Commissioning Manual) 2.4.2 Hydraulic Drive CNC Turret Punch Press 2.4.2.1 Parameter Settings: P1.085 punch control: Hydraulic P1.078 punching mode: Hydraulic - single punch Feeding sensor switch port: IN (22) (internally fixed) Ready signal: P5.01 1; Cutoff punch signal: IN (7) (internally fixed);...
  • Page 14: Turret Commissioning And Mold Parameter Settings

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 2.4.2.2 Punching Process Flow Diagram; Hydraulic Drive Punching Flow Diagram Turret Commissioning and Mold Parameter Settings 2.5.1 Mold Parameter Settings Select "Parameters" - "Mold" to enter the Mold Parameter Settings interface; T1 as the reference, input the angle value of other station mold relative T1 to "Turret position";...
  • Page 15 NCT-04/03/02 Punch CNC System (Commissioning Manual) Mold pin output clamping effective level: P1.090; Mold pin insertion detection effective level: P1.086; Mold pin unplug detect effective level: P1.087; 2.5.3 T-axis Home Debugging Install the home detection switch; Set T-axis offset; related parameter: P1.039 T-axis zero point offset;...
  • Page 16: Establishing Coordinate System

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 2.5.6 C-axis Mechanical Home Flow Chart 2.6 Establishing Coordinate System 2.6.1 Clearing Workpiece Coordinate System Method 1: Clear via additional panel Connect the additional panel; Enable additional panel function; related parameter P3.0120 Additional panels enable;...
  • Page 17: Trial Processing

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 2.7 Trial Processing 2.7.1 Processing Parameter Settings (mechanical for example) punch control : Mechanical P1.085 mode P1.078 punching mode: Continuous - distance P1.084 maximum punching step; P1.083 punching movement mode; P1.025 feed rate; P1.026 feed initial speed;...
  • Page 18 NCT-04/03/02 Punch CNC System (Commissioning Manual) 12.Press [Cancel] to enter the main menu, D drive, and PROG folder 13.Press [Paste] to copy the file from the USB disk to the controller system; 2.7.3.4 Automatic Operation The program is previously stored in the memory, select a program through the operation panel and load successfully, and press the key to start automatic operation.
  • Page 19 NCT-04/03/02 Punch CNC System (Commissioning Manual) 17.Press the operating mode selection key and switch to automatic operating mode; 18.Press to run the program, start indicator is lit, and the program begins running. 19.Press Reset directly if exception occurs during running, and the system will reset and continue processing;...
  • Page 20: Operation

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 3 Operation 3.1 Controller Operation Sequence and Processes...
  • Page 21: Platform Feeder Blowing Control

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 3.2 Platform Feeder Blowing Control 3.2.1 Process Requirements 1) Working mode 0: always blow material during processing 2) Working mode 1: in the punching process, when "blowing begins (travel switch)" signal is detected, start blowing for set period of time "t1".
  • Page 22: Nct-02 Blanking Control

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 3.3 NCT-02 Blanking Control 3.3.1 Process Blanking Control Flow Chart 3.3.2 Procedure 1) Load CSV user profile; Copy "SYSTABLE.CSV" file to “ADT” directory on “D” disk; enter “Management” interface "013 Import CSV System Configuration Table", and press [EOB] in the [Entry] mode 2) Set blowing parameters;...
  • Page 23: Automatic Lubrication Function

    NCT-04/03/02 Punch CNC System (Commissioning Manual) Blanking detection time ms Unit: ms; alarm and pause if not detected within this time 3.4 Automatic Lubrication Function System integrates two sets of automatic lubrication systems, progressive and displacement; 3.4.1 Progressive Parameter Description A: lubrication cycle P1.052...
  • Page 24: Handheld Box Associated Button

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 3.5 Handheld Box Associated Button Configuration (pedal, positioning blocks, etc.) The following table shows the handheld box switch settings Function Input port No. Input effective Control output Remark level port No. Pedal clamp P5.015 Default: 0(NO) P5.017...
  • Page 25: Relocation Setup And Operation

    NCT-04/03/02 Punch CNC System (Commissioning Manual) Emergency P5.009 P1.056 stop STOP 3.6 Relocation Setup and Operation 3.6.1 Relocation Process 3.6.2 Related Port Settings Function Parameter Remark Relocation cylinder output control port P5.029 Connect relocation cylinder Positioning cylinder compression test P5.030...
  • Page 26: Punching Status Display Interface

    NCT-04/03/02 Punch CNC System (Commissioning Manual) Relocation clamp forward distance P1.098 3.6.3 Test Code Refer to "Programming Manual" 7. Relocation instructions for details 3.7 Punching Status Display Interface 3.7.1 Interface Introduction The following Fig. 3 - 1 shows the punch status display interface: Fig.
  • Page 27 NCT-04/03/02 Punch CNC System (Commissioning Manual) Punching mode Single Mechanical, see P1.078 for details Time Mechanical, see P1.078 for details Hydraulic Hydraulic, see P1.078 for details Distance Mechanical, see P1.078 for details Punching lock Feeding & punching Feeding only 3.7.2 When to start feeding? When to off the clutch? Fig.
  • Page 28 NCT-04/03/02 Punch CNC System (Commissioning Manual) Mechanical off clutch flow chart Fig. 3-3...
  • Page 29: Document Revision History

    NCT-04/03/02 Punch CNC System (Commissioning Manual) 4 Document Revision History Date of Revision Content Revised by 22011-05-25 Draft Zhang Qinggang 22012-8-23 Port parameters refreshed Zhang Qinggang Documentation system 22012-9-06 Zhang Qinggang uploaded Documentation system 22012-9-28 Zhang Qinggang uploaded Documentation system...

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