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Draper FOUNDATION Installation Manual
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Draper FOUNDATION Installation Manual

Draper FOUNDATION Installation Manual

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FORM: FDN_Unilumen_Inst21-R

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Summary of Contents for Draper FOUNDATION

  • Page 1 FORM: FDN_Unilumen_Inst21-R...

  • Page 2: Important Safety Information

    4. Do not affix the unit to wall or ceilings that have inadequate strength to permanently hold the unit during use. It is the owner’s and installer’s responsibility to confirm the wall to which the unit attaches is sufficient to permanently hold the weight and stress loads of the unit at all times. Draper, Inc., is not responsible for improper installation, application, testing or workmanship related to the product at place of installation.
  • Page 3 RECOMMENDED 3mm & 5mm If you have any difficulties installing or servicing your Foundation for LED Panels, call your dealer or Draper, Inc. Draper, Inc. | 411 S. Pearl St. Spiceland, IN 47385 draperinc.com | 765.987.7999 | 800.238.7999 © 2021 All Rights Reserved...

  • Page 4: Section 2 - Components

    4 of 32 Foundation for LED Panels ™ Section 2 - Components HORIZONTAL RAILS WALL MOUNTING BRACKETS VERTICAL RAIL VERTICAL RAILS HORIZONTAL RAIL FASTENERS SCREW CONNECTORS M6 -1x10mm SLIDE-IN NUT M6-1.0 6 Panels 7 Panels SPLIT LOCK WASHER High High .25"...
  • Page 5 5 of 32 Foundation for LED Panels ™ Standard Array Size Component Part # 4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12 LED Panels By Others WALL MOUNTING BRACKETS C002.1603...
  • Page 6 6 of 32 Foundation for LED Panels ™ Section 2 - Trim Frame Components (continued) TOP LEFT TRIM SECTION TOP RIGHT TRIM SECTION TOP CENTER TRIM SECTION LEFT RIGHT TOP TRIM TOP TRIM SECTION SECTION SOCKET HEAD SCREW M4-0.7x10mm...
  • Page 7 7 of 32 Foundation for LED Panels ™ Standard Array Size Trim Component Part # 4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12 TOP/SIDE TRIM BRACKETS Top Trim Support Bracket C002.1639.02SA...
  • Page 8 Section 3 - Determining Horizontal Mounting Location Section 3.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails The Foundation Wall Brackets must be securely anchored to the wall. If mounting to drywall/gypsum board wall, all mounting hardware must be (by others) anchored to a vertical stud.
  • Page 9 9 of 32 Foundation for LED Panels ™ STANDARD ARRAY MOUNTING DIMENSIONS DIM A FINAL VIEWING AREA Array HEIGHT WIDTH Vertical distance from Bottom Left of to Top Size Rail Mounting Hardware 96 1 / 1 6" 53 3/ 8 "...
  • Page 10 LED Panels ™ Section 3.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails The Foundation Wall Brackets must be securely anchored to the wall. If mounting to drywall/gypsum board wall, all mounting hardware must be (by others) anchored to a vertical stud.
  • Page 11 11 of 32 Foundation for LED Panels ™ STANDARD ARRAY MOUNTING DIMENSIONS DIM A DIM B FINAL VIEWING AREA Array HEIGHT WIDTH Vertical distance from Bottom Left of Array Vertical distance from Bottom Left of Array Size to Middle Rail Mounting Hardware to Top Rail Mounting Hardware 108 1 / 1 6"...
  • Page 12 12 of 32 Foundation for LED Panels ™ Section 3.2 - Marking Vertical Mounting locations Section 3.2.2 - CONCRETE, BLOCK OR BRICK INSTALLATION Section 3.2.1 - WOOD/METAL STUD INSTALLATION 1. Locate the wall studs and mark their location at the intersection of the 1.
  • Page 13 13 of 32 Foundation for LED Panels ™ L RAILS Section 4 - Assembling Horizontal Rails MOUNTING BRACKET The horizontal rails must be assembled prior to being secured to the wall. DETAIL HORIZONTAL RAIL A complete Horizontal Rail consists of Wall Mounting Brackets engaged in both...
  • Page 14 14 of 32 Foundation for LED Panels ™ Section 5 - Hanging Horizontal Rails Section 5.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Using the top keyhole slots of the two outer wall mounting brackets,...
  • Page 15 15 of 32 Foundation for LED Panels ™ Section 5.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Using the top keyhole slots of the outer wall mounting brackets, hang the BOTTOM W A L L...
  • Page 16 16 of 32 Foundation for LED Panels ™ Section 6 - Adjusting and Aligning Horizontal Rails TOP VIEW - CONVEX WALL SIDE VIEW Laser Line Laser Line TOP VIEW - CONCAVE WALL SIDE VIEW Laser Line Laser Line 1. Position three Plum Alignment Pins on each horizontal rail ensuring one is at the far left, center and far right.
  • Page 17 17 of 32 Foundation for LED Panels ™ Section 7 - Securing Inner Wall Brackets 1. Using a 3mm Hex Wrench adjust all remaining wall mounting brackets. Ensure that each bracket is flush to the wall and secure to the wall with the appropriate mounting hardware.
  • Page 18 18 of 32 Foundation for LED Panels ™ Section 8.2 - Vertical Rail Assembly - For LED arrays 7 panels or higher - 3 Horizontal Rails WORK GLOVES RECOMMENDED Section 8.2.1 - Lower Section of Vertical Rail Assembly 1. Insert Vertical Connector into TOP of the Lower Vertical Rail section and secure with provided hardware...
  • Page 19 19 of 32 Foundation for LED Panels ™ Section 9 - Inserting Front Rail Connector and Vertical Rail Fasteners Section 9.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Insert horizontal rail connector and vertical rail fasteners into the top and bottom horizontal rails.
  • Page 20 20 of 32 Foundation for LED Panels ™ Section 9.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Insert horizontal rail connector and vertical rail fasteners into the top, middle and bottom horizontal rails.
  • Page 21 21 of 32 Foundation for LED Panels ™ Section 10 - Attaching Vertical Rails Section 10.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails WORK GLOVES RECOMMENDED 1. Hang the Vertical Rails on the top horizontal rail and space evenly.
  • Page 22 22 of 32 Foundation for LED Panels ™ Section 10.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails Section 10.2.1 - Attaching Bottom Vertical Sections 1. Lift each Vertical Rail and position it on the middle rail.
  • Page 23 23 of 32 Foundation for LED Panels ™ Section 11 - Adjusting Verticals Section 11.1 - Y - Axis Adjustment WORK GLOVES RECOMMENDED Section 11.1.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails 1. Locate the highest Vertical Rail and shine a laser level line across utilizing the laser level notch.
  • Page 24 24 of 32 Foundation for LED Panels ™ aligned and level with each other. Section 11.2 - X - Axis Adjustment (Squaring Verticals with provided Alignment Tool) Adjust Vertical Section 11.2.1 - For LED arrays up to Rails Until...
  • Page 25 25 of 32 Foundation for LED Panels ™ Section 11.2.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails 1. Shine a laser line at the left edge of the structure and check that the first Vertical Rail is square with the floor. To adjust, loosen the fasteners installed in Section 10, Step 3 and slide the Vertical Rail along the Horizontal Rail until.
  • Page 26 26 of 32 Foundation for LED Panels ™ Section 11.3 - Z - Axis Adjustment 1. Using a 3mm hex wrench, adjust each Wall Adjuster Bracket until it contacts the wall. 2. Use the clearance hole in the vertical rail to allow for a socket to drive a lag screw into the wall.
  • Page 27 27 of 32 Foundation for LED Panels ™ Section 12 - Attaching Trim Brackets Section 12.1 - Installing TOP Trim Brackets SPLIT LOCK WASHER - SOCKET HEAD SCREW M4-0.7x10mm Section 12.2 - Installing Side Trim Brackets SPLIT LOCK WASHER -...

  • Page 28: Bottom View

    28 of 32 Foundation for LED Panels ™ Section 12.4 - Installing Bottom Trim brackets SPLIT LOCK WASHER - SOCKET HEAD SCREW M4-0.7x10mm Section 13 - Installing Bottom Trim (must be done prior to LED Installation) Section 13.1 - Installing BOTTOM Trim Sections...
  • Page 29 29 of 32 Foundation for LED Panels ™ Section 14 - Attaching LED Panels LED Cabinets NOTE: All trim brackets and the Bottom Trim Panels MUST be installed before installing LED CABINETS (Section 13) Section 14.1 - Attaching Spring-Loaded Fasteners 1.
  • Page 30 30 of 32 Foundation for LED Panels ™ 2. Attach the next LED cabinet direct to the right of the first. Continue until the first row is complete. 3. Working from left to right, attach the row of LED cabinets.
  • Page 31 31 of 32 Foundation for LED Panels ™ Section 15 - Attaching Trim to Trim Brackets TOP TRIM SIDE TRIM LED CABINETS REMOVED FROM VIEW FOR CLARITY...
  • Page 32 FOUNDATION ™...