Related Manuals for HADEF 11/09
Summary of Contents for HADEF 11/09
- Page 1 Installation,- Operating and Maintenance Instructions HADEF Aluminium Spur Gear Chain Hoist Type 11/09 5.52.189.00.01.05 Rev.05...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
11.1 General ..........................10 11.2 Monitoring ........................10 11.3 Replacing the load chain ....................11 Inspection ..................11 12.1 Periodic checks ....................... 11 12.2 Checking the load chain ....................12 12.3 Checking the load hook ....................12 12.4 Checking - pawl ....................... -
Page 4: Safety
Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications. -
Page 5: Requirements For The Operating Personnel
Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorization for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions". -
Page 6: Transport And Storage
Supporting structures and load-attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult a structural engineer. If the equipment has not been used for a period of time, carry out visual checks of all main components such as chains, load hooks etc. -
Page 7: Safety Device For Transport
Safety device for transport NOTICE! Should a safety device for transport exist, please remove it before commissioning. Storage Store the equipment at a clean and dry place. Protect the equipment against dirt, humidity and damage by an appropriate cover. Protect hooks, wire ropes, chains and brakes against corrosion. Description Areas of application The devices must be as far as possible installed in a covered room. -
Page 8: Technical Data
case of ex p roof hoists, t the housing i is only made e of steel plat tes. Load chain ccording to E EN 818-7-T h igh quality c hain. All com mponents ma atch precisely y to each oth her. -
Page 9: Brake And Pawl
NOTICE! For double lifting mechanism Operate both lifting mechanism, synchronous resp.evenly. CAUTION! Run in of chain into the chain container for hoist with double lifting mechanism For a correct run in of chain into both chain containers, the lowering operation must be carried out, without load, at certain intervals, until both chain container are empty. -
Page 10: Load Chain
Load chain Before commissioning the load chain must be aligned and oiled. For the first commissioning of motorized hoists, chain oil is supplied with the delivery. Move safety note and fixing wire away from the chain. CAUTION! Do not use grease for lubrication of load chain. Without lubrication, manufacturer's warranty and/or liability will be void. -
Page 11: Replacing The Load Chain
11.3 Replacing the load chain CAUTION! If there is any visible damage and when the conditions for replacement are reached (i.e. one or several dimensions in the table have been reached, there is corrosion or elongation), the chain must be replaced. When replacing the chain, also check the chain wheels. -
Page 12: Checking The Load Chain
12.2 Checking the load chain CAUTION! The load chain must be tested over its entire length! The measure of the load chain must be carried out especially in the areas which are subject to the highest wear. Through the lifting movement, these are the contact points of the chain with sprocket wheel and deflection pulleys. -
Page 13: Checking - Pawl
12.4 Checking - pawl 250+500 23,7 22,52 1000+2000 23,75 1500+3000+5000 28,5 12.5 Checking – Brake System Ratchet wheel (A) and brake linings (B) 2x B 250+500 58,5 1000+2000 70,56 1500+3000+5000 78,4 12.6 Checking – Suspension and load hook bolt Suspension bolt Load hook bolt 250+500 10,8... -
Page 14: Pulleys
Recommendation Interval oil for example: FUCHS RENOLIN PG 220 or special chain lubricant Load chain 0,2 l 3 month Use NO grease! CAUTION! Do not use grease for lubrication of load chain. Without lubrication, manufacturer's warranty and/or liability will be void. 13.2 Pulleys Recommendation... -
Page 15: Lubricant - Selection
13.7 Lubricant - Selection FUCHS SHELL ESSO MOBIL TOTAL CASTROL KLÜBER Renolit FEP 2 Alvania EP 2 Unirex EP 2 Mobilux EP 2 MULTIS EP2 Stabylan 5006 Optimol Viscoleb 1500 Klüberoil 4UH 1-1500 Wolfracoat 99113 Chain lubricant OKS 451 13.8 Lubricant for food industry –... -
Page 16: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.