HADEF 70/06 APS Installation, Operating And Maintenance Instructions
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HADEF 70/06 APS Installation, Operating And Maintenance Instructions

Pneumatic, stationary with suspension eye, with monorail push travel trolley, with monorail hand geared trolley, with monorail pneumatic trolley
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Pos: 1.1 /1_HADEF/---TITELSEITE/Symbole/Ländersymbol @ 0\mod_1171286564146_52.docx @ 55 @ @ 1
Pos: 1.2 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Distributed by Tri-State Equipment Company Inc.
sales@tsoverheadcrane.com
www.tsoverheadcrane.com
Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1
HADEF Pneumatic Chain Hoist
Type 70/06
Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.docx @ 201 @ @ 1
Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/APS, APR, APH, APP @ 2\mod_1286452130695_52.docx @ 15949 @ @ 1
stationary with suspension eye
with monorail push travel trolley
with monorail hand geared trolley
with monorail pneumatic trolley
Pos: 1.6 /1_HADEF/---TITELSEITE/Abbildung/70/06AP @ 2\mod_1286451652291_0.docx @ 15935 @ @ 1
5.52.541.00.01.01
Tel: (314) 869-7200
Rev.01
APS
APR
APH
APP

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  • Page 1 Installation,- Operating and Maintenance Instructions Distributed by Tri-State Equipment Company Inc. sales@tsoverheadcrane.com www.tsoverheadcrane.com Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1 Tel: (314) 869-7200 HADEF Pneumatic Chain Hoist Type 70/06 Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.docx @ 201 @ @ 1 Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/APS, APR, APH, APP @ 2\mod_1286452130695_52.docx @ 15949 @ @ 1...

  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
  • Page 3 Information Safety check ..................23 Functional test .................. 24 11.1 Checks before the initial start-up................... 24 11.2 Functional test ......................... 24 Maintenance ..................25 12.1 General ..........................25 12.2 Monitoring ........................25 12.3 Replacing the load chain ....................25 12.4 Pneumatic motor ......................

  • Page 4: Information

    Pos: 5.3.2 /1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS - Generalüberholung nur durch Hadef @ 0\mod_1176794916616_52.docx @ 4672 @ @ 1 NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Pos: 6.1 /1_HADEF/2--SICHERHEIT/*Ü1*/#. Kapitel - Sicherheit @ 0\mod_1172054959462_52.docx @ 172 @ @ 1 5.52.541.00.01.01...

  • Page 5: Safety

    Safety Safety Pos: 6.2.1 /1_HADEF/2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.

  • Page 6: Requirements For The Operating Personnel

    Safety Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorisation for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions".

  • Page 7: Basic Safety Measures

    Safety Basic safety measures  Observe installation-, operation and maintenance instruction.  Take notice of caution notes at units and in the manual  Observe safety distances.  Take care for a free view on the load.  Only use the hoists appropriately. ...

  • Page 8: Transport And Storage

    Transport and Storage Transport and Storage Pos: 7.2 /1_HADEF/---ALLGEMEIN/Hinweise/VORSICHT - Transport, Lagerung: nicht sachgemäß - keine Haftung @ 0\mod_1176819827794_52.docx @ 4910 @ @ 1 CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage.

  • Page 9: Description

    Pos: 8.2.1.3 /1_HADEF/---ALLGEMEIN/Hinweise/EX-Schutz/GEFAHR - Einsatz Geräte Standard/EX @ 1\mod_1190281459161_52.docx @ 7911 @ @ 1 DANGER! HADEF hoists, in their standard version, are not approved for use in areas that are prone to explosion. HADEF supplies special explosion-proof equipment for this purpose which has special EX-name plates on it stating the EX-classification.

  • Page 10: Functions

    Special quality load chain. As the individual components of the chain drive are matched precisely to each other, only original chains may be used. Pos: 8.3.3.5 /1_HADEF/---ALLGEMEIN/Hinweise/Ketten/HINWEIS - Kettenschmiermittel für Lebensmittel @ 0\mod_1176990587888_52.docx @ 4968 @ @ 1 NOTICE! For use in the food industry, HADEF can supply a special lubricant. 5.52.541.00.01.01...
  • Page 11 Description Pos: 8.3.3.6 /1_HADEF/4--BESCHREIBUNG/Kettenzug/Wichtige Bauteile/AP Hubwerk - Teil 4 @ 1\mod_1192441148640_52.docx @ 7972 @ @ 1 4.4.6 Load hook The load hook, which is made of highly stable forged steel, has a ball bearing. This facilitates attaching the load and prevents turning of the chain. The safety catch of the hook prevents the load from slipping out of the hook unintentionally.

  • Page 12: Technical Data

    Pos: 9.2.2 /1_HADEF/5--TECHNISCHE DATEN/Kettenzug/66/04/2.Kettenabmessungen Ak+AP @ 0\mod_1172498179818_52.docx @ 337 @ @ 1 Type AK+AP chain 5 x 15 HADEF chain hoists AK+AP 4-10 are fitted with 7 x 21 high-quality load chains. These chains meet all 9 x 27 technical requirements as per EN 818-7-T.
  • Page 13 Technical data **) Wheel pressure including the weight of the hoisting device and trolley at nominal load and 3 m suspension height. Air pressure 6bar Pos: 9.2.4 /1_HADEF/5--TECHNISCHE DATEN/Kettenzug/70/06/4.Fahrwerke-Gewichte @ 2\mod_1286784876523_52.docx @ 16000 @ @ 1 Trolleys - Weights Type Proper weight Type Proper weight...

  • Page 14: Installation

    Installation Installation Pos: 10.2.1.1 /1_HADEF/6--MONTAGE/Kettenzug/66/+70//01.Stationär - Teil 1 @ 0\mod_1172128912149_52.docx @ 263 @ @ 1 Stationary hoist AKS + APS Stationary designs are supplied with a suspension eye. A suspension hook is available as option. They are usually supplied assembled in full. In exceptional circumstances, the suspension eye/ suspension hook is not assembled.

  • Page 15: Trolley

    Installation Trolley For assembly on a beam a travel limit must be placed at either end of the track. This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in their end position when moving. Generally, additional lifting gear (e.g.

  • Page 16: Assembly On The Beam Ak+Ap 915 - 930, Ak+Ap1010 - 1025

    Installation Dimensions AK+AP AK+AP AK+AP AK+AP AK+AP AK+AP AK+AP AK+AP AK+AP 402+405 832+840 M 12 M 12 M 16 M 16 M 20 M 20 M 24 M 24 M 24 82,7 107,5 87,25 122,25 101,25 144,75 24,6 24,6 34,5 34,5 43,5 43,5...
  • Page 17 Installation 6.4.2 Procedure 1 Pre-assemble the side plates (1) to fit the gauge "X". 2 Push on the unit at the face of the beam flange. If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from below.

  • Page 18: Tools

    Installation Tools Capacity Size Tool 0,5t SW27 SW36 1,5t + 2t SW46 Load bar 2,5t + 3,2t SW55 5t + 6,3t SW60 7,5t + 10t SW75 Load bar 12,5t SW22 with 16t – 60t SW24 fixing ring diff. connection diff. diff.

  • Page 19: Operation

    Operation Operation Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.docx @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel.

  • Page 20: Operation

    Operation Operation Pos: 12.2.1 /1_HADEF/8--BETRIEB Nur (E+P)/Allgemein/Elektro+Druckluft/04.Alle P @ 2\mod_1279718651144_52.docx @ 14998 @ @ 1 The following, important points must be observed when operating the equipment:  Read the safety instructions.  Never load the devices beyond their working load limit. ...

  • Page 21: Commissioning

    Pos: 13.2.3.2 /1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS - Keine Gewährleistung durch Nichtbeachtung..@ 1\mod_1193056870530_52.docx @ 8119 @ @ 1 NOTICE! HADEF does not assume any responsibility for damage caused by non-observance of the instructions. Pos: 13.2.3.3 /1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/VORSICHT - Wartungseinheiten ohne Öl @ 1\mod_1259674747751_52.docx @ 11340 @ @ 1...

  • Page 22: Gear

    Commissioning CAUTION! Should the unit be assembled at the customer, the maintenance unit is supplied without oil. Before putting the unit into operation, the main air supply line must be cleaned and the oiler of the maintenance unit must be filled with oil. Should this not be done the unit may be severely damaged. Pos: 13.2.3.4 /1_HADEF/---ALLGEMEIN/Hinweise/Druckluft/VORSICHT - Wartungseinheiten sind nicht für synthetisches Öl zugelassen.

  • Page 23: Safety Check

    Safety check Safety check Pos: 14.2 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.docx @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether:  All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 14.3 /1_HADEF/10-SICHERHEITSPRÜFUNG/Allgemein/02.Sicherheitsprüfung Zusatz E+P @ 0\mod_1178197432766_52.docx @ 5694 @ @ 1 ...

  • Page 24: Functional Test

    Functional test Functional test Pos: 15.2.1 /1_HADEF/11-FUNKTIONSPRÜFUNG/Funktionsprüfung/E+P Kettenzug @ 0\mod_1172670349005_52.docx @ 433 @ @ 1 11.1 Checks before the initial start-up Lifting gear  Load chains must not be twisted.  Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive ...

  • Page 25: Maintenance

    Maintenance Maintenance Pos: 16.2.1 /1_HADEF/12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.docx @ 469 @ @ 1 12.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care.  Only “qualified persons” may do this work. ...

  • Page 26: Pneumatic Motor

    Maintenance Only for AK+AP 4-8 Chain end fastening 2 chain falls Type with threaded bolt (1) Illustration 15 chain threaded bolt AK+AP 4-8 AK+AP4 AK+AP6 AK+AP7 AK+AP8 Exchange the bolt if the wear limit "dv" is reached. Illustration 16 Max. permitted wear < 10%. Pos: 16.4.1.1 /1_HADEF/12-INSTANDSETZUNG/Druckluftmotor/Tabellen/Tabelle - alle @ 1\mod_1193146811619_52.docx @ 8142 @ @ 1 12.4 Pneumatic motor...

  • Page 27: Ak+Ap 9-10 Overload Protection Using Mechanical Spring Package

    Maintenance 1 Remove the cover (1) 2 Turn nut (2) clockwise 3 Assemble the cover (1) again Load test: Adjustment of the slipping clutch is correct if the nominal load can be lifted and lowered safely.  The adjustment can be made with natural weights.

  • Page 28: Inspection

    Inspection Inspection Pos: 17.2 /1_HADEF/13-PRÜFUNG/Wiederkehrende Prüfung/00.GÜ (nur motorische Geräte) @ 2\mod_1276587258148_52.docx @ 14490 @ @ 1 13.1 General Overhaul for motor-driven units The accident prevention regulations BGV D8 must be observed and the measures to reach "safe working periods (S.W.P.)" according to FEM 9.755. After the "theoretical working time D"...

  • Page 29: Checking The Load Chain

    Inspection 13.3 Checking the load chain acc. DIN 685-part 5 L11 = pitch increase over 11 chain links Illustration 21 L1 = pitch increase over 1 chain link dm = detected link thickness Pos: 17.4.3.2 /1_HADEF/13-PRÜFUNG/Kettenzug/Lastkette/Tabelle - Ketten 5 - 7 - 9 - 11,3 - 16 - 23,5 @ 0\mod_1173262497661_52.docx @ 495 @ @ 1 Chain dimensions Chain size Dimensions...
  • Page 30 Inspection Dimensions for load and suspension hook and eye for AK+AP 9-10 Please fill in the measured values before commissioning: Capacity in t / falls Dimension Capacity 10/2 12/2 20/4 6,3/1 15/3 25/5 25/2 30/6 40/8 X or Y 10/1 12/1 20/2 Hook no.

  • Page 31: Service

    Service Service Pos: 18.2.1.1 /1_HADEF/14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.docx @ 588 @ @ 1 14.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage.

  • Page 32: Hoist Gear

    Service Recommendation Interval Load hook FUCHS 0,1 kg 12 month bearing RENOLIT FEP2 Pos: 18.2.3.1 /1_HADEF/14-WARTUNG/Kettenzug/Getriebe/03.Getriebe - Schmierung AK-Hubgetriebe @ 0\mod_1173365224919_52.docx @ 601 @ @ 1 14.4 Hoist gear  Low maintenance.  Regular lubricant checks required  Exchange synthetic lubricants after 3 years ...

  • Page 33: Pneumatic Motor

    Servic ulleys FUCHS ear rim 3 month RENOLIT T FEP2 ive pinion avelling gear SHELL Life time lubrication If a available Tivela S32 Pos: 18.3.1 /1_HADEF/14-WARTUNG/D-Motor/Alle @ 1\mod_1185786427319_52 2.docx @ 7503 @ @ 1 14.6 Pneumati ic motor The pne umatic moto or must be lub bricated con...
  • Page 34 Service Pinion * must be mentioned by order Pos: 19.1 /1_HADEF/15-STÖRUNG/*Ü1*/#. Kapitel - Störung @ 0\mod_1172648295608_52.docx @ 413 @ @ 1 5.52.541.00.01.01...

  • Page 35: Trouble

    Trouble Trouble Pos: 19.2.1 /1_HADEF/15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.docx @ 460 @ @ 1 Please pay attention to the following in case of problems:  Troubles with the equipment must only be repaired by qualified personnel.  Secure the unit against unintended operation start. ...

  • Page 36: Remedy

    Remedy Remedy Pos: 20.2 /1_HADEF/16-ABHILFE/Kettenzug/02.Tabelle - Standard - P @ 1\mod_1193297520879_52.docx @ 8195 @ @ 1 Problem Cause Remedy Operating pressure/quantity of air is too low Check connection to mains supply Pneumatic air motor is not running After prolonged standstill see maintenance of the pneumatic motor Slipping clutch is slipping through (overload) Reduce the load to nominal load...

  • Page 37: Decommissioning

    Decommissioning Decommissioning Pos: 21.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 21.3 /1_HADEF/17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...

  • Page 38: Additional Documents

    Additional documents Additional documents Pos: 22.2 /1_HADEF/18-BEISTELLUNG/Druckluft/Druckluft @ 1\mod_1185789921757_52.docx @ 7538 @ @ 1 18.1 Pneumatic connections diagram The pneumatic connections diagram is attached to the consignment. === Ende der Liste für Textmarke Inhalt === Distributed by Tri-State Equipment Company Inc. sales@tsoverheadcrane.com www.tsoverheadcrane.com Tel: (314) 869-7200...

This manual is also suitable for:

70/06 series70/06 aph70/06 apr70/06 app

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