HADEF 53/07 Installation, Operating And Maintenance Instructions
Ratchet lever hoist
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Installation,- Operating and
Maintenance Instructions
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HADEF Ratchet Lever Hoist
Type 53/07
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5.52.187.00.01.02
Rev.02
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Related Manuals for HADEF 53/07
Summary of Contents for HADEF 53/07
- Page 1 Pos: 1.4 /---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.doc @ 201 @ @ 1 Pos: 1.5 /---TITELSEITE/Bauarten/leer-Standard @ 0\mod_1172062835772_52.doc @ 201 @ @ 1 Pos: 1.6 /---TITELSEITE/Abbildung/53/07 @ 0\mod_1175775023354_0.doc @ 3415 @ @ 1 Pos: 2 /---ALLGEMEIN/Allgemein/1.Link zum Download/53/07 @ 0\mod_1180446158778_52.doc @ 6067 @ @ 1 5.52.187.00.01.02 Rev.02...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich de Fries GmbH wird im Weiteren als Heinrich De Fries GmbH will be named HADEF in HADEF bezeichnet. the following text. Translation of the original operating and Originalbetriebsanleitung in deutscher Sprache. - Page 3 Information Commissioning ................16 General ..........................16 Load chain ........................16 Safety check ..................17 Maintenance..................18 10.1 General ..........................18 10.2 Monitoring ........................18 10.3 Replacing the load chain ....................18 Inspection ..................19 11.1 Periodic checks ....................... 19 11.2 Checking the load chain ....................
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Page 4: Information
The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual. Before delivery, all HADEF products are packed properly. Check the goods after receipt for any damage caused during transport. Report any damage immediately to the forwarding agent. -
Page 5: Safety
Safety Safety Pos: 7.1.2 /2--SICHERHEIT/Allgemein/*Warnhinweise + Symbole*/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.doc @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury. -
Page 6: Requirements For The Operating Personnel
The units are not suitable for continuous operation! Defective devices and load suspension devices must not be used until they have been repaired! Only original HADEF spare parts must be used. Non-compliance will result in any warranty claims on HADEF becoming void. - Page 7 Safety Supporting structures and load-attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult a structural engineer. If the equipment has not been used for a period of time, carry out visual checks of all main components such as chains, load hooks etc.
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Page 8: Transport And Storage
Pos: 8.3 /3--TRANPORT/LAGERUNG/Transport und Lagerung/Transport und Lagerung @ 0\mod_1172060037462_52.doc @ 194 @ @ 1 Transport HADEF devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport. -
Page 9: Description
It is not permitted to use the unit in an area at risk from explosion! Pos: 9.3.1 /4--BESCHREIBUNG/Ratschzug/Aufbau/Alle @ 0\mod_1176297734013_52.doc @ 3661 @ @ 1 Design HADEF ratchet lever hoists are compact hoists with suspension hook for stationary use. Illustration 1 Pos: 9.3.2.1 /4--BESCHREIBUNG/Ratschzug/Funktionsbeschreibung/Funktionsbeschreibung - Alle @ 0\mod_1176297965883_52.doc @ 3675 @ @ 1... -
Page 10: Important Components
Description Important components 4.4.1 Gear Gear components are made of high-quality material. 4.4.2 Load pressure brake Holds the load in any position. A new brake system is used for the hoists (except for the Aluminium Ratchet Lever Hoists). Brake discs have sintered brake linings which makes them wear-free for lifetime of the hoists and appropriate use. -
Page 11: Technical Data
11,2 15,0 26,0 40,0 weight per add. m lift approx. Pos: 10.2.2 /5--TECHNISCHE DATEN/Ratschzug/53/07/2) 53/07 - Maße @ 0\mod_1176302640566_52.doc @ 3751 @ @ 1 Main dimensions Capacity in kg Dimensions 1500 1000 1600 2500... -
Page 12: Installation
Installation Installation Pos: 11.2 /6--MONTAGE/Ratschzug/01.Allgemein @ 0\mod_1176303171712_52.doc @ 3778 @ @ 1 Please observe the following points in order to avoid any damage to equipment or injury of person: Please read chapter "Safety". Before loading the hoist make sure the hooks are placed safely. The safety catch of the hook must be closed. -
Page 13: Operation
Pos: 12.3.1 /7--BEDIENUNG/Ratschzug/04.Bedienung - 53/07 bis 0,25 - 1,5t (Typ A) @ 1\mod_1245306496831_52.doc @ 10830 @ @ 1 Devices from 250 kg up to 1500 kg capacity (Type A) Before start up please make sure the free-wheeling mechanism is deactivated. -
Page 14: Devices From 800 Kg Up To 9000 Kg
(2) and move the load by operating the hand lever. Illustration 8 Pos: 12.3.4 /7--BEDIENUNG/Ratschzug/05.Kettenfreilauf 53/07 ab 0,8t @ 0\mod_1176359658888_52.doc @ 3820 @ @ 1 7.2.1 Free-wheeling of chain When the hoist is used appropriately, unintended activation of the free-wheeling mechanism under load is impossible. -
Page 15: Brake And Pawl
Operation Brake and pawl The brake remains closed (stuck) if: The ratchet lever hoist is uncharged without lowering the load, i.e. in case of vertical lifting/lowering when a load is "transmitted" to another hoist or in case of horizontal pulling/tensioning. The load hook is pulled against the housing and got stuck there The chain does not move, the load cannot be lowered. -
Page 16: Commissioning
Commissioning Commissioning Pos: 13.2.1.1 /9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.doc @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 13.2.1.2 /---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.doc @ 5319 @ @ 1 NOTE! -
Page 17: Safety Check
Safety check Safety check Pos: 14.2 /10-SICHERHEITSPRÜFUNG/Allgmein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.doc @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 14.3 /10-SICHERHEITSPRÜFUNG/Allgmein/Sicherheitsprüfung Ketten @ 0\mod_1172661092232_52.doc @ 429 @ @ 1 The chains are correctly placed, oiled and in good condition. -
Page 18: Maintenance
Maintenance Maintenance Pos: 15.2.1 /12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.doc @ 469 @ @ 1 10.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded. -
Page 19: Inspection
11.1 Periodic checks Independently from the regulations of the individual countries, HADEF lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives). -
Page 20: Checking The Load Hook
Y = measured length from hook no. 6 H = thickness of hook saddle Illustration 15 Pos: 16.3.4.2 /13-PRÜFUNG/Kettenzug/Lasthaken/Tabelle - Hakenmaße - 53/07 @ 0\mod_1178706105562_52.doc @ 5780 @ @ 1 Please fill in the Dimensions for load and suspension hooks... -
Page 21: Checking - Ratchet Wheel And Brake Lining
Measure brake disc and ratchet wheel for type A separately. 800kg up to 9000 kg measure brake lining inc. ratchet wheel. Pos: 16.3.7 /13-PRÜFUNG/Kettenzug/Bolzen/Tabelle - 53/07 @ 1\mod_1260794850981_52.doc @ 11556 @ @ 1 11.6 Checking – Suspension and load hook bolt... -
Page 22: Service
Service Service Pos: 17.2.1.1 /14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.doc @ 588 @ @ 1 12.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. -
Page 23: Load Hook
The brake linings must be free from fracture. Avoid oil, grease, dirt and humidity on the brake linings as this increases wear. Pos: 17.2.4.2 /14-WARTUNG/Lastdruckbremse/Zusatz - Bremsverschleiß - 53/07+53/09+14/10 @ 0\mod_1178716461531_52.doc @ 5813 @ @ 1 The brake lining for the ratchet lever hoist is tested for the whole product lifetime - under the precondition of appropriate use - and must only be replaced in case of extraordinary wear. -
Page 24: Trouble
Trouble Trouble Pos: 18.2.1 /15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.doc @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used. -
Page 25: Remedy
Remedy Remedy Pos: 19.2 /16-ABHILFE/Kettenzug/02.Tabelle Ratschzug @ 0\mod_1178719639211_52.doc @ 5830 @ @ 1 Check the ratchet lever hoist by listening to the noise it makes: Lifting: Move the lever forward and backwards - it should make click Lowering: Only move the lever backwards not forward - it should make click Problem Cause Remedy... -
Page 26: Decommissioning
Decommissioning Decommissioning Pos: 20.2 /---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.doc @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 20.3 /17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.doc @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space. -
Page 27: Documents Available On Request
Documents available on request Documents available on request Pos: 21.2 /19-Unterlagen auf Anforderung/Ketten+Ratschzüge/Montageanweisung – Bremssystem 50/07 + 53/07 @ 0\mod_1178875622488_52.doc @ 6026 @ @ 1 Installation instruction – brake system These works may only be done by „qualified persons“. === Ende der Liste für Textmarke Inhalt ===...