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Related Manuals for HADEF 66/04 AKS
Summary of Contents for HADEF 66/04 AKS
- Page 1 Installation, Operating and Maintenance Instructions Electric Chain Hoist 66/04 stationary with suspension eye with monorail push travel trolley with monorail hand geared trolley with monorail electric trolley Rev.21 5.52.441.00.01.21...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
10.1 Checks before the initial start-up................... 22 10.2 Functional test ......................... 22 Maintenance ..................23 11.1 General ..........................23 11.2 Monitoring ........................23 11.3 Replacing the load chain ....................23 11.4 Brake motor AK 4-8 ......................24 11.5 Brake motor AK 9-10 ....................... 24 11.6 Overload protection ...................... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
The required personal protective equipment for the operators, service and repair personnel is available and is used. The operating instructions are always available at the location where the equipment is used and that they are legible and complete. ... -
Page 6: Basic Safety Measures
NOTICE! If the units are not used as intended, safe operation is not guaranteed. The operator alone is responsible for all personal injury and damage to property resulting from improper use. Basic safety measures Observe installation-, operation and maintenance instruction. ... -
Page 7: Transport And Storage
Transport and Storage CAUTION! Transport may only be done by qualified personnel. No liability for any damage resulting from improper transport or improper storage. Transport The devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. ... -
Page 8: Design
Design HADEF electrical chain hoists are equipped with a suspension eye for stationary use. The one and two chain fall devices may optionally be equipped with a suspension hook. All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive. - Page 9 4.4.2 Gear Lifting gear with ventilation screw AK 4-8 Precision Spur Gear AK9+10 Precision Planetary Gear Trolley gear Combination of worm gear and motor Closed design - ventilation not necessary. 4.4.3 Control Control switch with emergency stop Classification of control according to lifting gear sizes Kind of control Hubwerk Direct control...
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Page 10: 2Nd Brake (Optional)
4.4.13 Emergency brake release - hoist (option) Electric Electric-EX Pneumatic + EX Manual emergency brake release for lowering the load in case of power supply failure by means of lever (A). Illustrattion. 2 4.4.14 Overheat protection electric motor (Only for contactor control) Default Optional Electro-EX... -
Page 11: Technical Data
Technical data Table 1 Capacity/ Type lifting duty motor operation current noise weight weight cos f chain falls speed classi- output time consump- emission at 3m per m fication tion at 1m suspension, or add. lift distance track height 9.511/ tolerance ISO 4301 +2 dB(A) - Page 12 *) This information was not available at the printing deadline. Type AK+AP+AT chain 5 x 15 HADEF chain hoists AK+AP+AT 4-10 are fitted with 7 x 21 high-quality load chains. These chains meet all 9 x 27 11,3 x 31 technical requirements as per EN 818-7-T.
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Page 13: Installation
Trolleys capa- hoisting Trolley Trolley Trolley travel travel max. setting range for city unit speed motor output wheel beam flange width pressure from - to Load bolt Load bolt Type Type Type Type m/min daN **) 250/1 AK402... AFR 10 AFH 10 AFE 10 50-179... -
Page 14: Trolley
WARNING! The hoist must always hang centrally under the beam or under its suspension point. AK+AP 4-8, single and double chain falls For single or double chain falls, the suspension eye (1) or the suspension hook must be connected to the two or three holes of the housing (2) so that the load is placed centrically under the suspension point. -
Page 15: Assembly On The Beam Ak+Ap 402 To Ak+Ap 912
Assembly on the beam AK+AP 402 to AK+AP 912 6.3.1 Outline: Side plate (1) load bolt (2) hexagon nuts (3) safety nuts (4) distance tubes (5) washers (6) traverse (7) beam width (B) ... -
Page 16: Assembly On The Beam Ak+Ap 915 - 930, Ak+Ap1010 - 1050
Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1050 6.4.1 Outline: side plates (1) load bars (2) washers (3) traverse (4) safety rings (5) hexagon screws (6) safety nuts (7) serrated lock washer (8) ... -
Page 17: Pedant Control Installation
dimensions AK+AP1010 AK+AP1020 AK+AP1030 AK+AP1012 AK+AP1025 AK+AP1050 4205 76,5 61,5 *) This information was not available at the printing deadline. Illustration 10 Pedant control installation The pendant control is supplied with strain relief cable 1 Strain relief rope 2 Press thimble 3 Mounting bracket 4 Control cable plug 5 Safety clip... -
Page 18: Tools
Tools Capacity Size Tool 0,5t SW27 SW36 1,5t + 2t SW46 Load bar 2,5t + 3,2t + 4,0t SW55 5t + 6,3t SW60 7,5t + 10t SW75 12,5t SW22 Load bar 16t – 60t SW24 with fixing ring only if pneumatic div. - Page 19 System start (optional) Illustration 15 Push button functions (E) Relieved push button = stand still push button half pushed = slow speed push button pushed completely = fast speed Illustration 16 Red Emergency-Stop button button pushed = stand still turn the button clockwise = free functions Illustration 17 NOTICE! Lockable Emergency-Stop buttons must first be opened with the key before unlocking!
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Page 20: Operation
Operation The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. When changing the motor turning direction, allow the motor to come to a standstill first. ... -
Page 21: Power Supply
The low-maintenance D.C. spring-pressure brakes are connected at the factory according to the wiring diagram. 8.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 8.2.5 Assignment recommendation of line cross-sections and fuses Assignment of line cross-sections and fuses must be done acc. -
Page 22: Load Chain
Load chain Before commissioning the load chain must be aligned and oiled. Move safety note and fixing wire away from the chain. Power operated hoists with chain container: Due to the transport and / or installation of the hoist on the beam, the position of the load chain in the chain container can change unfavorably. -
Page 23: Maintenance
The function of the end switch is to be checked initially by operating the end switch by hand. Then carefully move to the end position. If required, adjust end switch. Then check the brake function under load. After releasing the buttons of the control switch, the load must be securely held. -
Page 24: Brake Motor Ak 4-8
CAUTION! Fill in the chain always motor driven. Never run the chain in by hand, as there is a risk of knotting which can cause malfunctions and damage to the device. Only for AK+AP 4-8 Chain end fastening 2 chain falls Type with threaded bolt (1) Illustration 21 chain threaded bolt AK+AP 4-8... -
Page 25: Overload Protection
11.5.2 Disassembly of the brake Disassembly is performed in reverse order to the assembly. 11.5.3 Adjusting the air gap View "X" on the brake. 1 Loosen the locking screws (6) by half a turn. 2 Turn the cap screws (8) into the magnetic body (9) anti-clockwise. -
Page 26: Inspection
Inspection 12.1 General Overhaul for motor-driven units The validated, national accident prevention regulations must be observed and the measures to reach "safe working periods (S.W.P.)" according to FEM 9.755. After the "theoretical working time D" has been elapsed, the owner/user must take motor driven devices out of operation and effect a General Overhaul. -
Page 27: Checking The Load Hook
dm= detected link diameter (d1+d2)/2 Illustration 30 Chain dimensions Dimension Chain dimension 5x15 7x21 9x27 11,3x31 16x45 23,5x66 171,4 238,8 300,8 348,1 505,6 743,0 16,0 22,4 28,1 32,7 47,4 69,5 10,2 14,4 21,2 WARNING! When the dimensions listed in the table are reached due to wear or deformation, the chain must be replaced! For load chains made of stainless steel, the saparately wear dimensions on the "Inspection certificate –... -
Page 28: Inspection - Gear - Oil Level
Inspection – Gear – Oil level 12.5 Check oil level all 3 month. Locking screw(C) Tool AK 4 – AK 6 AK 7 – AK 8 SW10 AK 4-8 AK9-10 Solve the locking screw (C) a bit. (do not remove) If oil drips out = level OK. -
Page 29: Load Hook
13.3 Load hook Check bearings and pulleys yearly Clean and lubricate the bearings of hooks and pulleys with grease Slight bearings are maintenance free When bearings resp. slight bearings are worn of, change the complete pulley Recommendation Interval Load hook... -
Page 30: Electric Motor
13.6 Electric motor For the motor it is sufficient to keep the cooling airways clean and monitor the roller bearing and its lubrication status. A high temperature fat must be used if the roller bearing is replaced. CAUTION! Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce the braking moment considerably. -
Page 31: Remedy
Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists Phase sequence not correct (with low voltage exchange 2 phases control) (see waring note at the plug) Fuse burnt out Replace the fuse Defective switching unit in the control button switch Replace the switching unit... -
Page 32: Temporary Decommissioning
16.1 Temporary decommissioning Measures are as above. Also read the chapter “Transport and storage”. 16.2 Final decommissioning/disposal Measures are as above. After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations.