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Pos: 1.1 /---TITELSEITE/Symbole/Ländersymbol @ 0\mod_1171286564146_52.doc @ 55 @ @ 1
Pos: 1.2.1 /---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.doc @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Pos: 1.2.2 /---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.doc @ 69 @ @ 1
HADEF Aluminium Spur Gear Hoist
Type 23/09
Pos: 1.3 /---TITELSEITE/Ausführungen/HR, HH @ 0\mod_1182502729284_52.doc @ 6507 @ @ 1
with monorail push travel trolley
with monorail hand geared trolley
Pos: 1.4 /---TITELSEITE/Sonderausführungen/leer-Standard @ 0\mod_1172063198918_52.doc @ 206 @ @ 1
Pos: 1.5 /---TITELSEITE/Abbildung/23/09 @ 1\mod_1269935632231_0.doc @ 13231 @ @ 1
5.52.169.00.01.04
HR
HH
Rev.04
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Table of Contents
Related Manuals for HADEF 23/09
Summary of Contents for HADEF 23/09
- Page 1 Pos: 1.3 /---TITELSEITE/Ausführungen/HR, HH @ 0\mod_1182502729284_52.doc @ 6507 @ @ 1 with monorail push travel trolley with monorail hand geared trolley Pos: 1.4 /---TITELSEITE/Sonderausführungen/leer-Standard @ 0\mod_1172063198918_52.doc @ 206 @ @ 1 Pos: 1.5 /---TITELSEITE/Abbildung/23/09 @ 1\mod_1269935632231_0.doc @ 13231 @ @ 1 5.52.169.00.01.04 Rev.04...
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Page 2: Table Of Contents
Information Pos: 2 /---ALLGEMEIN/Allgemein/1.Link zum Download/23/09 @ 1\mod_1269932734893_52.doc @ 13211 @ @ 1 Internet Download: www.doc.hadef.de/b2309_gb.pdf Pos: 3 /---ALLGEMEIN/Allgemein/2.unvollständige Maschine/HINWEIS - unvollständige Masch. -Montageanleitung @ 1\mod_1260449997342_52.doc @ 11373 @ @ 1 NOTICE! The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”... - Page 3 Information Safety check ..................16 Functional test .................. 17 10.1 Checks before the initial start-up................... 17 10.2 Functional test......................... 17 Maintenance..................18 11.1 General ..........................18 11.2 Monitoring ........................18 11.3 Replacing the load chain ....................18 Inspection ..................19 12.1 Periodic checks .......................
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Page 4: Information
The stated performance of the devices and meeting any warranty claims require adherence to all instructions in this manual. Before delivery, all HADEF products are packed properly. Check the goods after receipt for any damage caused during transport. Report any damage immediately to the forwarding agent. -
Page 5: Safety
Safety Safety Pos: 7.2.1 /2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.doc @ 165 @ @ 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. DANGER! This means that there is a risk that could lead, if it is not avoided, to death or severe injury. -
Page 6: Requirements For The Operating Personnel
The permitted environmental temperature during equipment operation is –20°C up to +40°C! Defective devices and load suspension devices must not be used until they have been repaired! Only original HADEF spare parts must be used. Non-compliance will result in any warranty claims on HADEF becoming void. -
Page 7: Basic Safety Measures
Safety Basic safety measures Observe installation-, operation and maintenance instruction. Take notice of caution notes at units and in the manual Observe safety distances. Take care for a free view on the load. Only use the hoists appropriately. ... -
Page 8: Transport And Storage
Pos: 8.3 /3--TRANSPORT/LAGERUNG/Transport und Lagerung/Transport und Lagerung @ 0\mod_1172060037462_52.doc @ 194 @ @ 1 Transport HADEF devices are checked and if so adequately packed before delivery. Do not throw or drop the equipment. Use adequate means of transport. -
Page 9: Description
It is not permitted to use the unit in an area at risk from explosion! Pos: 9.3.1 /4--BESCHREIBUNG/Kettenzug/Aufbau/Flaschenzüge kompakt @ 0\mod_1182751193854_52.doc @ 6530 @ @ 1 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists. With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain. -
Page 10: Important Components
Description Important components 4.4.1 Gear Gear components are made of high-quality material. 4.4.2 Load pressure brake Holds the load in any position. Hardened safety pawls. 4.4.3 Housing Depending on the model made from steel plate or aluminium die-casting (Not for explosion proof equipment). In case of ex proof hoists, the housing is only made of steel plates. -
Page 11: Technical Data
Technical data Technical data Pos: 10.2.1 /5--TECHNISCHE DATEN/Kettenzug/23/09/23/09 @ 1\mod_1269929613904_52.doc @ 13191 @ @ 1 Type 23/09 HH Capacity Number of chain falls Load chain 5 x 15 6,3 x 19,1 8 x 24 6,3 x 19,1 8 x 24... -
Page 12: Installation
Installation Installation Pos: 11.2.1 /6--MONTAGE/Fahrwerke 19/90 bis 28/ - 29/... - 209/05/19/90 bis 28/ - 209/05/1.1.Spurweite einstellen - Fahrw.+H-Züge @ 0\mod_1182780256011_52.doc @ 6575 @ @ 1 Adjusting the gauge The trolley can be adjusted to various beam flange widths. Adjustment to the relevant beam flange width “B” depends on the type and size and is to be made as follows: ... -
Page 13: Tools
Installation Tools Capacity Size Tool 0,5t SW27 SW36 to 2t SW46 Load bar to 3,2t SW55 to 6,3t SW60 to 10t SW75 Load bar 12,5t SW22 with to 60t SW24 fixing ring diff. diff. diff. diff. Pos: 12.1 /7--BEDIENUNG/*Ü1*/#. Kapitel - Bedienung @ 0\mod_1172647408811_52.doc @ 398 @ @ 1 5.52.169.00.01.04... -
Page 14: Operation
Operation Operation Pos: 12.2 /7--BEDIENUNG/Allgemein/01.Bedienung - Alle @ 0\mod_1173087534915_52.doc @ 440 @ @ 1 Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel. -
Page 15: Commissioning
Commissioning Commissioning Pos: 13.2.1.1 /9--INBETRIEBNAHME/Allgemein/Allgemein/01.Allgemein @ 0\mod_1172504961658_52.doc @ 355 @ @ 1 General Should the unit be used in Germany, please observe the accident prevention regulations, in particular BGV D8, BGV D 6 and BGR 500 (VBG 9a). For other countries: Inspections as above. Please observe the national rules and regulations and the instructions in this manual! Pos: 13.2.1.2 /---ALLGEMEIN/Hinweise/Prüfungen/HINWEIS - Prüfung durch befähigte Pesonen @ 0\mod_1177339966681_52.doc @ 5319 @ @ 1 NOTICE! -
Page 16: Safety Check
Safety check Safety check Pos: 14.2 /10-SICHERHEITSPRÜFUNG/Allgemein/01.Sicherheitsprüfung Alle @ 0\mod_1178197796463_52.doc @ 5700 @ @ 1 Before putting into service initially or when putting back into service, it must be checked whether: All fastening screws (if existent), socket pins, flap socket and safety devices are tightened and secured. Pos: 14.3 /10-SICHERHEITSPRÜFUNG/Allgemein/Sicherheitsprüfung Ketten @ 0\mod_1172661092232_52.doc @ 429 @ @ 1 ... -
Page 17: Functional Test
Functional test Functional test Pos: 15.2.1 /11-FUNKTIONSPRÜFUNG/Funktionsprüfung/H Kettenzug @ 1\mod_1267020857717_52.doc @ 12950 @ @ 1 10.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive ... -
Page 18: Maintenance
Maintenance Maintenance Pos: 16.2.1 /12-INSTANDSETZUNG/Allgemein/01.Allgemein @ 0\mod_1173251926256_52.doc @ 469 @ @ 1 11.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. ... -
Page 19: Inspection
12.1 Periodic checks Independently from the regulations of the individual countries, HADEF lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. In Germany it is necessary to observe the accident prevention regulations BGV D6, BGV D8, BGR 500 as well as DIN 15020 (Basics for cable drives). -
Page 20: Checking The Load Hook
12.4 Checking - pawl 250+500 23,7 22,52 1000+2000 23,75 1500+3000+5000 28,5 Pos: 17.3.6 /13-PRÜFUNG/Kettenzug/Sperrrad+Bremsbelag/Tabelle 11/09+23/09 @ 1\mod_1260786260162_52.doc @ 11520 @ @ 1 12.5 Checking – Brake System Ratchet wheel (A) and brake linings (B) 2x B 250+500 58,5 1000+2000 70,56... -
Page 21: Service
Service Service Pos: 18.2.1 /14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.doc @ 588 @ @ 1 13.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. -
Page 22: Trolley
Service 13.4 Trolley Trolleys are lifetime lubricated, Refill lubricant is normally not necessary. Lubricate gear rim and pinion drive each ¼ year or if required more often, with grease. Recommendation Interval Pulleys FUCHS Gear rim 0,5 kg 3 month RENOLIT FEP2 Drive pinion Travelling gear... -
Page 23: Trouble
Trouble Trouble Pos: 19.2.1 /15-STÖRUNG/Allgemein/01.Störung @ 0\mod_1173250229044_52.doc @ 460 @ @ 1 Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. ... -
Page 24: Remedy
Remedy Remedy Pos: 20.2 /16-ABHILFE/Kettenzug/02.Tabelle - Standard - H mit Überlasts, @ 0\mod_1182415166667_52.doc @ 6366 @ @ 1 Problem Cause Remedy Overload reduce the load to nominal load load got stuck set the load free again Do maintenance and brake linings are worn exchange the brake linings Load chain is twisted Align the load chain... -
Page 25: Decommissioning
Decommissioning Decommissioning Pos: 21.2 /---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.doc @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 21.3 /17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.doc @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...