Table of Contents
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Table of Contents
Related Manuals for HADEF 62/05
Summary of Contents for HADEF 62/05
- Page 1 Installation, Operating and Maintenance Instructions HADEF Electric Chain Hoist Type 62/05 stationary with suspension eye or hook with monorail push travel trolley with monorail hand geared trolley with monorail electric trolley 5.52.420.00.01.07 Rev.07...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
9.6 Setting of the switching points ..................16 Safety check ..................16 Functional test .................. 16 11.1 Checks before the initial start-up................... 17 11.2 Functional test ......................... 17 Maintenance ..................17 12.1 General ..........................17 12.2 ... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
Complete the operating and installation instructions by any instructions (regarding supervision or notifications) that are important for the special kind of use of the equipment, i.e. regarding organization of work, work flow and human resources. In particular, the owner/user must ensure that: The unit is only used appropriately. -
Page 6: Basic Safety Measures
DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label In reactor containment vessels. to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load... -
Page 7: Transport And Storage
The devices are not suitable for continuous operation. The duty cycles of the motors (see the technical data chapter) as well as the remaining life time of the equipment in accordance with FEM group and usage (see calculation of remaining safe working period) must be observed. WARNING! The following is not allowed: to lift another load than the nominal safe working load... -
Page 8: Design
Design HADEF electrical chain hoists are equipped with a suspension eye for stationary use. The one and two chain fall devices may optionally be equipped with a suspension hook. All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive. - Page 9 The overload control is set in the factory according to the regulations; it is possible to adjust it later from outside (see repair and maintenance section). The slipping clutch prevents the lifting of a load that is too heavy by slipping through. In the standard design with direct control the slipping clutch also takes on the function of an emergency final limit when the load is at the highest and lowest position.
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Page 10: Technical Data
Technical data Capacity Type 1000 1000 2000 Chain falls Duty classification 2m/M5 1Am/M4 1Am/M4 1Am/M4 1Am/M4 1Bm/M3 1Am/M4 FEM 9.511/ISO 4301 Chain dimensions 5x15 5x15 5x15 5x15 5x15 7x21 7x21 Lifting speed m/min 16/4 10/2,5 5/1,25 Motor power 0,18/0,05 0,36/0,09 0,75/0,18 0,75/0,18 0,75/0,18... -
Page 11: Installation On The Beam
There are distance tubes (5) and/or washers (6) situated on the load bars (2) of the trolley. Dimension "X" is set by placing washers (6) from the outer to the inner side ("X" increases) or from the inner to the outer side ("X" decreases). -
Page 12: Tools
If this is not observed it may damage the chain feed-in. Tools Tool Load bar Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel. -
Page 13: Operation
Radio control 1 Lowering (slow - fast) 2 Lifting (slow - fast) 3 Trolley travel left side (slow - fast) 4 Trolley travel right side (slow - fast) 5 Crane travel south (slow - fast) 6 Crane travel north (slow - fast) 7 no function 8 no function 9 start... -
Page 14: Commissioning
DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label In reactor containment vessels. to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load... -
Page 15: Load Chain
9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assigning line cross-sections and fuses Motor output slow-blow Cable cross-section mm up to fuse Cable length up to …m... -
Page 16: Adjustment - Limit Switch For Lifting
Adjustment - limit switch for lifting If desired the chain hoist can be fitted with a limit switch for lifting GTES 51-67 or GTES 51-180. It allows to adjust any switching point desired, for example the limit positions of upper and lower hook position. -
Page 17: Checks Before The Initial Start-Up
11.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive The open-lying teeth of the trolley drive must be lubricated. Hand gear for hand geared trolley Ensure correct fit of the hand chain, it must not be twisted and must hang freely. - Page 18 Procedure: Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not twisted. Remove chain from its fastening at the end and attach a chain link which is open at the side. A chain link which is open at the side, can easily be produced by grinding out a small piece.
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Page 19: Brake Motor
2-fall version (2/1) put the chain through the bottom block, more and more fix the last chain link with bolt (4) at the fixing point (A) protect chain stop (5) by split pin (6) install chain container The chain does not be twisted! Tightening torque of screws at chain fixing point: M6 12.9 –... -
Page 20: Overload Protection
12.4.3 Adjusting the air gap View "X" on the brake. 1 Loosen the locking screws (6) by half a turn. 2 Turn the cap screws (8) into the magnetic body (9) anti-clockwise. 3 By turning the locking screws (6) clockwise, move the magnetic body (9) towards the anchor plate (10) using a feeler gauge until nominal air gap “a”... -
Page 21: Periodic Checks
These conditions have to be written down in the test book. The owner/user is responsible to make sure that these conditions are observed. 13.2 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. -
Page 22: Checking The Load Hook
WARNING! When the dimensions listed in the table are reached due to wear or deformation, the chain must be replaced! 13.4 Checking the load hook Load hook X = measuring distance hook mouth width Y = measured length from hook no. 6 H = thickness of hook saddle Illustration 20 Dimensions for load and suspension hook... -
Page 23: Pulleys
Recommendation Interval oil for example: FUCHS RENOLIN PG 220 or special chain lubricant Load chain 0,2 l 3 month Use NO grease! CAUTION! Do not use grease for lubrication of load chain. Without lubrication, manufacturer's warranty and/or liability will be void. 14.2 Pulleys Recommendation... -
Page 24: Trolley
Troll Trolleys are e lifetime lubr ricated, Refil l lubricant is normally no t necessary. Lubricate ge ear rim and p pinion drive e each ¼ year r or if required d more often n, with grease Recom mendation Interval ulleys FUCHS ear rim... -
Page 25: Remedy
Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out Replace the fuse Defective switching unit in the control button switch Replace the switching unit... -
Page 26: Temporary Decommissioning
17.1 Temporary decommissioning Measures are as above. Also read the chapter “Transport and storage”. 17.2 Final decommissioning/disposal Measures are as above. After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations. Additional documents 18.1 Electric wiring diagrams...