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Related Manuals for HADEF 28/06E
Summary of Contents for HADEF 28/06E
- Page 1 Installation, Operating and Maintenance Instructions HADEF Electric Chain Hoist Type 28/06E low headroom configuration as monorail push travel trolley as monorail hand geared trolley as monorail electric trolley 5.52.131.00.01.09 Rev.09...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
9.5 Power operated hoists with chain container: ............... 17 Safety check ..................17 Functional test .................. 17 11.1 Checks before the initial start-up................... 17 11.2 Functional test ......................... 17 Maintenance ..................18 12.1 General ..........................18 12.2 ... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of work, work flow and human resources. In particular, the owner/user must ensure that: The unit is only used appropriately. -
Page 6: Basic Safety Measures
DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label In reactor containment vessels. to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load... -
Page 7: Transport And Storage
The devices are not suitable for continuous operation. The duty cycles of the motors (see the technical data chapter) as well as the remaining life time of the equipment in accordance with FEM group and usage (see calculation of remaining safe working period) must be observed. WARNING! The following is not allowed: to lift another load than the nominal safe working load... -
Page 8: Design
Design HADEF Electric chain hoists, with low headroom design and monorail trolleys with integrated hoisting gear. Lifting units with electric motors. Trolleys by hand via chains or by pushing and also by electric motors. Type 28/06ER - Table 1 - 0,5t... - Page 9 AK4-7 AK8-10 Alle Ex 4.4.4 Overload protection mechanical stop by spring Type Slipping clutch electric limit switch assembly* 66/04AK, AK4-8 AK9+10 AK4-10 28/06E, AK4-8 AK9+10 AK4-10 29/06E, AK4-8 AK9+10 AK4-10 29/06E-Syncro AK4-7 AK4-7 29/06EEL Big Bag AK4-7 AK4-7 All Ex...
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Page 10: Technical Data
4.4.12 Overheat protection electric motor (Only for contactor control) Default Optional Electro-EX Lifting/Lowering Dtrive / PTC thermocouple PTC thermistor with tripping device Technical data Table 1 Capacity 1000 1600 2000 2500 2500 3200 5000 Hoisting unit Number of chain falls FEM /ISO 4301 2m/M5 2m/M5... -
Page 11: Installation
Table 2 (continuance 2) Capacity 40000 40000 50000 60000 Hoisting unit Number of chain falls FEM /ISO 4301 2m/M5 2m/M5 Load chain beam flange width Load bar size 1N 220-310 220-310 Load bar size 2N ---- ---- Lifting speed approx. m/min 1,35/0,35 2/0,5... -
Page 12: Installation On The Beam
Installation on the beam 1 Tighten the hexagon nut (3) and safety nuts (4). 2 Push on the trolley at the face of the beam flange. 3 If this is not possible, the trolley can also be mounted on the beam from below. 4 Therefore, remove the hexagon nut (3) and the safety nut (4) on the side without gear. -
Page 13: Chain Container Installation
Chain container installation The chain container is supplied as a complete unit. For the installation of the chain container, the following must be observed: Mount chain container (1) with screws (2) in the position provided (3). Let the load chain run smoothly into the chain container (1). - Page 14 Pendant control lifting/lowering direct control 1 Emergency-Stop 2 Lifting (slow - fast) 3 Lowering (slow - fast) Illustration 6 Pendant control – 4 push buttons 1 Emergency stop 2 Selection switch (as option) 3 Lifting (slow - fast) 4 Lowering (slow - fast) 5 Trolley travel right side (slow - fast) 6 Trolley travel left side (slow - fast) Illustration 7...
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Page 15: Operation
Operation The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. When changing the motor turning direction, allow the motor to come to a standstill first. The prescribed maintenance intervals must be adhered to. -
Page 16: Gear
The low-maintenance D.C. spring-pressure brakes are connected at the factory according to the wiring diagram. 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assigning line cross-sections and fuses... -
Page 17: Power Operated Hoists With Chain Container
Power operated hoists with chain container: Due to the transport and / or installation of the hoist on the beam, the position of the load chain in the chain container can change unfavorably. WARNING! It is mandatory before the first commissioning: that the complete load chain without load with the utmost care from the chain container is driven i.e. -
Page 18: Maintenance
Then check the brake function under load. After releasing the buttons of the control switch, the load must be securely held. Trolleys Carefully move the trolley to the end positions and check the positions of the end stops. NOTICE! The limit switch function will only work if the movement direction of the load (lifting - lowering) corresponds to the push buttons of the control switch. -
Page 19: Brake Motor Ak 4-8
for hoists Type 4-8 with spur gear NOTICE! The weld seam of the chain must lie to the inner side and be in contact with the sprocket wheels. for hoists Type AK 9-10 with planetary gear NOTICE! The weld seam of the chain must lie to the outer side and must not be in contact with the sprocket wheels. Only for AK+AP 4-8 Chain end fastening 2 chain falls Type with threaded bolt (1) -
Page 20: Overload Protection
12.5.1 Assembling the brake 1 Insert the retaining ring (1) into the shaft slot. 2 Insert the feather key (2) into the motor shaft. 3 Fix hub (3) with retaining ring (1). 4 Assemble the friction plate (4) if existent. 5 Push the rotor (5) onto the hub (3). -
Page 21: Inspection
12.6.2 Mechanical spring assembly Illustration 17 In case of overload the load must be lowered until it reaches the ground so that the spring assembly can release. Only thereafter it is possible to repeat the lifting motion. Illustration 18 12.6.3 Electronic hoisting power limiter (as option, except serial AT) Power consumption of the hoist motor is measured during lifting movement of a load by an adjustable power measuring device (overload guard). -
Page 22: Checking The Load Chain
13.2.2 Inspection intervals Inspection Inspection Inspection 1st maintenance daily after maintenance maintenance maintenance commissioning checks 3 months every every every 3 months 12 months 36/60 months Inspection of the equipment by a qualified person (periodic inspection) screw connections brake function - brake discs overload protection as slipping clutch (if relevant) overload protection by current cut-off (electric hoist) (if relevant) -
Page 23: Checking The Load Hook
13.4 Checking the load hook load hook and suspension AK 4 - AK 8 a1/a2 = biggest hook mouth width = eye dimension t1/t2 = thickness of hook base Illustration 22 load hook AK 9 + AK10 = biggest hook mouth width = measurement from hook no. -
Page 24: Service
Service 14.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. Lubricate the chain with oil that creeps. Always lubricate the chain when it is not under load so that the oil can wet the links affected by wear. -
Page 25: Hoist Gear
14.4 Hoist gea Low m maintenance Regu ular lubricant checks requ uired Exch ange synthe etic lubricants s after 3 year Short ter maintena ance interva als for partic cularly diffic ult operating g conditions s, e.g. incre ased dust a pollut tion loads or constant op... -
Page 26: Lubricant Selection
CAUTION! Brake linings and surfaces must always be clean and fat-free. Even very small amounts of dirt can reduce the braking moment considerably. 14.7 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30... -
Page 27: Remedy
Remedy Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out Replace the fuse Defective switching unit in the control button switch Replace the switching unit... -
Page 28: Temporary Decommissioning
17.1 Temporary decommissioning Measures are as above. Also read the chapter “Transport and storage”. 17.2 Final decommissioning/disposal Measures are as above. After disassembly, ensure that the disposal of the equipment and any materials it contains is carried out in accordance with environmental regulations. Additional documents 18.1 Electric wiring diagrams...