Lubricant - Selection; Lubricant For Food Industry - Selection (As Option*); Trouble; Remedy - HADEF 11/09 Installation, Operating And Maintenance Instructions

Aluminium spur gear chain hoist
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13.7

Lubricant - Selection

FUCHS
SHELL
Renolit FEP 2
Alvania EP 2
Stabylan 5006
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--
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13.8
Lubricant for food industry – Selection (as option*)
SHELL
Gearing
FM Grease HD2
Load chain
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Load hook;
Pulleys
FM Grease HD2
Gear rim;
Drive pinion
* must be mentioned by order
14

Trouble

Please pay attention to the following in case of problems:
Troubles with the equipment must only be repaired by qualified personnel.
Secure the unit against unintended operation start.
Put up a warning note indicating that the unit is not to be used.
Secure the working area of moving parts of the unit.
Please read the chapter "Safety instructions".
Notes on the repair of faults are found in the following table.
For the repair of failures please contact our service department.
CAUTION!
Trouble caused by wear or damage to parts such as wire ropes, chains, chain wheels, axes, bearings,
brake parts, etc., must be remedied by replacing the parts with original spare parts.
15

Remedy

Problem
Load is not lifted
It is difficult to lift the load
Load is lifted with interruptions
Hoist does not lift without load
Hoist does not lift the whole distance long
Brake remains closed
(stuck)
Hoist does not lower the load
Load slips down partially during lowering
Load slips down during lowering
5.52.189.00.01.05
ESSO
MOBIL
Unirex EP 2
Mobilux EP 2
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--
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Chain lubricant OKS 451
MOBIL
Mobilgrease FM 222
Optimol Viscoleb 1500
Lubricant FM 100
Mobilgrease FM 222
Cause
Overload
load got stuck
brake linings are worn
Load chain is twisted
Defect of chain, gear or chain wheels
Pawl does not engage properly
Pawl spring is missing
Overload
Dirty chains, gear or chain wheels
Defect of chain, gear or chain wheels
Pawl spring is missing or defective
Brake spring is missing
Hook stucks, chain is twisted
The load hook was pulled against the housing and got
stuck there.
Brake too tight
Brake too tight due to rust
Foreign-object between the brake discs
Brake discs are missing, are installed incorrectly or are
worn
TOTAL
CASTROL
MULTIS EP2
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Optimol Viscoleb 1500
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KLÜBER
CASTROL
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Klüberoil 4UH 1-1500 N
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Remedy
reduce the load to nominal load
set the load free again
Do maintenance and
exchange the brake linings
Align the load chain
Do maintenance and replace defective parts by original
spare parts
Check the pawl and replace it if necessary
Do maintenance and replace defective parts by original
spare parts
reduce the load to nominal load
Do maintenance, lubricate chains, gear and chain wheels
Do maintenance and replace defective parts by original
spare parts
Do maintenance and replace defective parts by original
spare parts
Do maintenance and replace defective parts by original
spare parts
Place hooks and chains in correct position
Release the hook, suspend the load again, lower the load,
unload the hoist.
Lift the brake.
Replace rusty parts and effect periodic inspection
Remove the foreign-object, clean the surface
Should the surface show lines, replace the brake disc
Replace the brake discs resp. install them correctly
KLÜBER
--
Klüberoil 4UH 1-1500
Wolfracoat 99113
15

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