Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for HADEF 62/05 S
Summary of Contents for HADEF 62/05 S
- Page 1 Installation, Operating and Maintenance Instructions Electric Chain Hoist 62/05 stationary with suspension eye or hook with monorail push travel trolley with monorail hand geared trolley with monorail electric trolley Rev.09 5.52.420.00.01.09...
-
Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Safety check ..................16 Functional test .................. 16 11.1 Checks before the initial start-up................... 16 11.2 Functional test ......................... 16 Maintenance ..................17 12.1 General ..........................17 12.2 Monitoring ........................17 12.3 Replacing the load chain ....................17 12.4 Brake motor ........................18 12.5 Overload protection ...................... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
“winches, lifting and pulling devices”. NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF! Safety Warning notice and symbols Warnings and notice are shown as follows in these instructions: This means that there is a high risk that leads, if it is not avoided, to death or severe injury. -
Page 5: Requirements For The Operating Personnel
The required personal protective equipment for the operators, service and repair personnel is available and is used. The operating instructions are always available at the location where the equipment is used and that they are legible and complete. ... -
Page 6: Basic Safety Measures
NOTICE! If the units are not used as intended, safe operation is not guaranteed. The operator alone is responsible for all personal injury and damage to property resulting from improper use. Basic safety measures Observe installation-, operation and maintenance instruction. ... -
Page 7: Transport And Storage
Design HADEF electrical chain hoists are equipped with a suspension eye for stationary use. The one and two chain fall devices may optionally be equipped with a suspension hook. All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive. -
Page 8: Functions
Type 62/05 S, stationary Type 62/05 R, with push travel trolley Type 62/05 H, with gear travel trolley Type 62/05 E, with electric travel trolley Plan: Chain falls Operational limit switches for lifting and lowering Functions The lifting gear and motor-driven trolley are moved by pressing the buttons on the control switch. The spring- pressure brake installed in the electric motor of the lifting gear prevents the independent lowering of the load after the push button has been released. -
Page 9: Technical Data
As an option the device can be supplied with an electronic overload control combined with a low voltage control. WARNING! Never exceed the nominal load! It is prohibited to use the emergency stop as operational limit switch. NOTICE! If it is necessary to approach the end stops during operation operating limit switches can be supplied (as an option). -
Page 10: Installation
3-phase current motor 400V/50Hz - IP55 – F – max. 1000 m above sea level. Order-related Special data, refer to the motor nameplate. Installation Stationary hoist Stationary designs are supplied with a suspension eye. A suspension hook is available as option. They are usually supplied assembled in full. -
Page 11: Pedant Control Installation
CAUTION! The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the beam by 2-3 mm (1-1,5 mm each side). WARNING! The hoist must always hang centrally under the beam or under its suspension point. Pedant control installation The pendant control is supplied with strain relief cable 1 Locking screw... -
Page 12: Control
Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation. They must be authorized by the employer for the operation of the equipment. The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel. -
Page 13: Operation
Operation The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. When changing the motor turning direction, allow the motor to come to a standstill first. ... -
Page 14: Power Supply
The low-maintenance D.C. spring-pressure brakes are connected at the factory according to the wiring diagram. 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. 9.2.5 Assignment recommendation of line cross-sections and fuses Assignment of line cross-sections and fuses must be done acc. -
Page 15: Adjustment - Limit Switch For Lifting
WARNING! It is mandatory before the first commissioning: that the complete load chain without load with the utmost care from the chain container is driven i.e. when lowering, pay special attention to the load chain on the chain container side, so that the load chain can run properly through the hoist without being twisted ... -
Page 16: Setting Of The Switching Points
Setting of the switching points set screw 1 "switching point 1 (lifting)" set screw 2 "switching point 2 (lowering)" The switching point can be set at any desired point The switching point can be set at any desired between upper and lower hook path limit. In order point between upper and lower hook path limit. -
Page 17: Maintenance
NOTICE! The limit switch function will only work if the movement direction of the load (lifting - lowering) corresponds to the push buttons of the control switch. Maintenance 12.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. -
Page 18: Brake Motor
Hoists – 1 or 2 fall version 1 sideways open chain link 2 chain welding seam 3 cylindrical pin 4 chain bolt 5 chain stop 6 split pin 7 pull-in aid (e.g. cable strap) A chain fixing point Pay attention of the position of welding seam (2) Use pull-in aid (7) Illustration 14 1-fall version (1/1) -
Page 19: Overload Protection
12.4.1 Assembling the brake 1 Insert the retaining ring (1) into the shaft slot. 2 Insert the feather key (2) into the motor shaft. 3 Fix hub (3) with retaining ring (1). 4 Assemble the friction plate (4) if existent. 5 Push the rotor (5) onto the hub (3). -
Page 20: Inspection
12.5.2 Electronic hoisting power limiter (as option, except serial AT) Power consumption of the hoist motor is measured during lifting movement of a load by an adjustable power measuring device (overload guard). The setting is made via a separate relay for main and creep lifting speed. Power consumption of the motor is load-dependent and increases with the load. -
Page 21: Checking The Load Chain
13.3 Checking the load chain CAUTION! The load chain must be tested over its entire length! The measure of the load chain must be carried out especially in the areas which are subject to the highest wear. Through the lifting movement, these are the contact points of the chain with sprocket wheel and deflection pulleys. -
Page 22: Service
Service 14.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. Lubricate the chain with oil that creeps. ... -
Page 23: Trolley
A = Oil fill in or drain plug Illustration 24 Recommendation Interval 125kg/1 = 1,1 l 250kg/1 = 1,1 l Exchange FUCHS 500kg/1 = 1,1 l lubricant Spur gear RENOLIN PG 220 1000kg/2 = 1,1 l all 3 years 1000kg/1 = 1,6 l 2000kg/2 = 1,6 l 14.5 Trolley... -
Page 24: Trouble
Trouble Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start. Put up a warning note indicating that the unit is not to be used. ... -
Page 25: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: ...