Related Manuals for HADEF 27/12
Summary of Contents for HADEF 27/12
- Page 1 Installation,- Operating and Maintenance Instructions HADEF Spur Gear Chain Hoist Type 27/12 with monorail push travel trolley with monorail hand geared trolley 5.52.172.00.01.05 Rev.05...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Maintenance ..................12 11.1 General ..........................12 11.2 Monitoring ........................12 11.3 Replacing the load chain ....................12 Inspection ..................13 12.1 Periodic checks ....................... 13 12.2 Checking the load chain ....................13 12.3 Checking the load hook ....................14 12.4 ... -
Page 4: Safety
Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications. -
Page 5: Requirements For The Operating Personnel
Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it. They must have their employer’s authorization for operation of the units. Before starting work, the operating personnel must have read the operating and installation instructions, especially the chapter "Safety Instructions". -
Page 6: Transport And Storage
Supporting structures and load-attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult a structural engineer. If the equipment has not been used for a period of time, carry out visual checks of all main components such as chains, load hooks etc. -
Page 7: Transport
DANGER! It is not permitted to use the unit in an area at risk from explosion! Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists. With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain. -
Page 8: Important Components
Important components Gear Gear components are made of high-quality material. Load pressure brake Holds the load in any position. Hardened safety pawls. Housing Depending on the model made from steel plate or aluminium die-casting (Not for explosion proof equipment). In case of ex proof hoists, the housing is only made of steel plates. Load chain According to EN 818-7-T high quality chain. -
Page 9: Installation On The Beam
There are distance tubes (5) and/or washers (6) situated on the load bars (2) of the trolley. Dimension "X" is set by placing washers (6) from the outer to the inner side ("X" increases) or from the inner to the outer side ("X" decreases). -
Page 10: Tools
Tool Capacity Size Tool 0,5t SW27 SW36 to 2t SW46 Load bar to 3,2t SW55 to 6,3t SW60 to 10t SW75 Load bar 12,5t SW22 with to 60t SW24 fixing ring diff. eration nly people th at are familia ar with the o operation of t the lifting de vices and cr... -
Page 11: Brake And Pawl
Brake and pawl The brake system needs a minimum load of 3% of the capacity. Only this minimum load makes sure that the load-pressure-brake closes correctly. When the brake closes correctly, the load is safely held GEFAHR! Working situations with no guarantee that the minimum load is charged, are forbidden! Commissioning General Should the unit be used in Germany:... -
Page 12: Functional Test
Functional test 10.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive The open-lying teeth of the trolley drive must be lubricated. Hand gear for hand geared trolley Ensure correct fit of the hand chain, it must not be twisted and must hang freely. -
Page 13: Inspection
Inspection 12.1 Periodic checks Independently from the regulations of the individual countries, lifting devices must be checked at least yearly by a qualified person or licensed qualified person regarding its functional safety. 12.1.1 Components to be checked The following must be checked: Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. -
Page 14: Checking The Load Hook
Chain dimensions Table 1 Dimensions Chain size 4x12 4,2x12,2 5x15 5,6x15,8 5,6x17 6x18 6,3x19,1 7,1x20,1 105,6 136,6 138,2 170,6 179,1 194,2 203,9 216,4 227,9 12,7 12,8 15,7 16,6 18,9 21,2 21,2 Table 2 Dimensions Chain size 7,1x21 7,9x23 8x24 9x24,8 9x27 10x28,1 10x30... -
Page 15: Checking - Suspension And Load Hook Bolt
12.6 Checking – Suspension and load hook bolt Load hook bolt Suspension bolt 11,4 1000 11,4 1500+3000 10,2 15,2 5000-10000 12,2 15,2 Service 13.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. -
Page 16: Load Hook
Load d hook Check bear rings and pul leys yearly Clean and l ubricate the bearings of hooks and p pulleys with g grease Slight bearin ngs are main ntenance fre When beari ngs resp. sli ght bearings s are worn of f, change the e complete p ulley... -
Page 17: Lubricant For Food Industry - Selection (As Option*)
13.9 Lubricant for food industry – Selection (as option*) KLÜBER SHELL MOBIL CASTROL Gearing FM Grease HD2 Mobilgrease FM 222 Klüberoil 4UH 1-1500 N Load chain Optimol Viscoleb 1500 Lubricant FM 100 Load hook; Pulleys FM Grease HD2 Mobilgrease FM 222 Gear rim;... -
Page 18: Decommissioning
Decommissioning WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.