Forward/Reverse Switch - Club Car V-GLIDE Maintenance Service Supplement

12
ELECTRICAL COMPONENTS
12. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.

FORWARD/REVERSE SWITCH

See General Warning, Section 10, Page 10-1.
The Forward/Reverse switch is mounted on the front panel of the rear body, in front of the two center batteries.
Testing the Forward/Reverse Switch
See Test Procedure 8, Section 11, Page 11-12.
Forward/Reverse Switch Inspection
Visually inspect the forward and reverse movable contact and stationary contacts. Make sure the stationary
contacts are in good condition. If they are not, replace the entire forward and reverse assembly. If severe arc-
ing has occurred, check the forward and reverse anti-arcing limit switch for proper operation. Keep the For-
ward/Reverse switch clean. If the Forward/Reverse switch is stiff or binds in operation, lubricate the contact
face of the switch with WD-40
ing WARNING.
∆
WARNING
• Do not grease contacts. This could cause the Forward/Reverse switch to malfunction or burn.
3
YELLOW
WIRE
4
9
TYPICAL
3 PLACES
Page 12-14 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
®
spray lubricant. See Test Procedure 8, Section 11, Page 11-12. See follow-
2
BLUE WIRE
6
18-GAUGE
RED WIRE
7
Figure 12-11 Forward/Reverse Switch
TYPICAL
3 PLACES
5
BROWN
WIRE
PURPLE
WIRE
GREEN
WIRE
WHITE WIRE
6-GAUGE
RED WIRE
8
TYPICAL
3 PLACES
Forward/Reverse Switch