Club Car V-GLIDE Maintenance Service Supplement page 6

Battery Care .....................................................................................................................................
Preventive Maintenance ...............................................................................................................
Self-Discharge ..............................................................................................................................
Electrolyte Level ...........................................................................................................................
Vibration Damage ........................................................................................................................
Battery Charging ..............................................................................................................................
Charger Does Not Shut Off Automatically ....................................................................................
Deep-Discharge ...........................................................................................................................
Early Excessive Discharging ........................................................................................................
Incoming AC Service ....................................................................................................................
Fleet Rotation ...............................................................................................................................
Numbering Vehicles and Chargers ..............................................................................................
Battery Troubleshooting Chart .........................................................................................................
Battery Testing .................................................................................................................................
Battery Charger Test ....................................................................................................................
On-Charge Voltage Test ..............................................................................................................
Hydrometer Test ..........................................................................................................................
Discharge Test .............................................................................................................................
Battery Troubleshooting Examples ..............................................................................................
Battery Storage ................................................................................................................................
Charging a Battery Pack that has Low Voltage ................................................................................
SECTION 14 - BATTERY CHARGER
Refer to the appropriate battery charger maintenance and service manual.
SECTION 15 - MOTOR
General Information .........................................................................................................................
External Motor Testing .....................................................................................................................
Motor ................................................................................................................................................
Motor Component Testing and Inspection .......................................................................................
Armature ......................................................................................................................................
Field Windings Inspection ............................................................................................................
Motor Components .......................................................................................................................
Bearing Inspection .......................................................................................................................
Bearing Removal ..........................................................................................................................
Bearing Installation .......................................................................................................................
Reconditioning the Motor .................................................................................................................
Motor Assembly ...............................................................................................................................
Motor Installation ..............................................................................................................................
Page iv 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
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