Club Car V-GLIDE Maintenance Service Supplement page 76

15
MOTOR
Motor Installation, Continued:
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant (CCI P/N 102243403) from tube
onto a putty knife as shown (Figure 15-14, Page 15-12).
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the
shaft) (Figure 15-15, Page 15-12).
Figure 15-14 Grease on Putty Knife
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5
mm).
2.5. Using a flat screwdriver, clean the grease out of one of the grooves to allow air to escape when the
motor is pushed onto the input shaft.
2.6. Check the chamfer and end of the input shaft to ensure these areas are completely clean of grease
as shown (Figure 15-16, Page 15-13).
3. Install the molded bumper.
3.1. With the flat side toward the bottom of the coupling, install the molded bumper (30) into the motor
coupling (Figure 15-10, Page 15-8). See following NOTE.
NOTE: The motor coupling and the new molded bumper must be new and free of grease and debris.
3.2. Ensure that the installed bumper is seated at the bottom of the coupling.
4. Install the motor on the transaxle.
4.1. Slide the motor coupling onto the transaxle input shaft. See following NOTE.
NOTE: The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor adapter ring (1) will not bottom out
against the transaxle housing (Figure 15-10, Page 15-8). There will be approximately 1/16 inch
(1.6 mm) gap between the motor adapter ring and transaxle housing as shown (Figure 15-17,
Page 15-13).
Page 15-12 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
cm
inch
3/8 INCH (9.5 MM)
cm
GREASE
inch
Figure 15-15 Application of Grease to Input
Shaft Grooves
Motor Installation
1/8 INCH
(3.1 MM)