Transaxle Disassembly, Inspection, And Assembly; Transaxle Disassembly And Inspection - Club Car V-GLIDE Maintenance Service Supplement

16B
TRANSAXLE (TYPE K)
Transaxle Removal, Continued:
Figure 16b-13 Motor Positioning Bolt

TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY

See General Warning, Section 10, Page 10-1.

TRANSAXLE DISASSEMBLY AND INSPECTION

1. To detach axle tubes (16 and 40) from the transaxle housing, remove the bolts and lock washers (8 and
9) (Figure 16b-4, Page 16b-3). See following NOTE.
NOTE: Shims are located between axle tube and differential case bearing. Do not damage shims. If shims
are removed, set them aside for reinstallation.
2. Remove 10 bolts (26) that hold housing together.
3. Pull the halves of the housing (11 and 24) apart. If necessary, tap lightly on the spline of the input pinion
(19). See following CAUTION.
CAUTION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (19) by pulling gear out while rocking intermediate gear assembly (23). Lift
intermediate gear assembly and differential gear case unit out simultaneously (Figure 16b-4,
Page 16b-3). See following CAUTION.
CAUTION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (18) from the input pinion gear. If the oil seal (10)
is damaged, replace it (Figure 16b-4, Page 16b-3). See also Figure 16b-14, Page 16b-9. See follow-
ing CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
Page 16b-8 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Transaxle Disassembly, Inspection, and Assembly