Club Car V-GLIDE Maintenance Service Supplement page 26

11
ELECTRICAL SYSTEM AND TESTING
TEST PROCEDURE 9 – MOTOR
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Use a multimeter set to 200 Ω to test motor armature and motor stator.
2.1. To test the motor armature place the Forward/Reverse handle in the NEUTRAL position, place the
red (+) probe on the terminal (with the heavy purple wire attached) on the forward and reverse rotor,
and place the black (–) probe on the last resistor coil connection (black and gray wires). The reading
should be continuity (Figure 11-16, Page 11-14).
2.2. To test motor stator, place Forward/Reverse handle in the NEUTRAL position, place the red (+)
probe on the common terminal lug of the Forward/Reverse switch (brown wire), and place the black
(–) probe on the negative post of battery no. 6. The reading should be continuity (Figure 11-17,
Page 11-14).
3. If either reading in step 2 is incorrect, check for loose wires or terminals. Refer to Section 15 – Motor for
further testing and repair procedures.
4. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
- +
WAVETEK 5XL
V V
OFF
1000 500
200 200
20
200
2 2m
200 20
m m
200
2000
k m
200k
20k 200
Ω
2k A
Ω
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Figure 11-16 Motor Test – Armature
Page 11-14 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
RESISTOR
FORWARD/REVERSE
SWITCH
- +
WAVETEK 5XL
V
V OFF
1000 500
200 200
20 200
2 2m
200
20
m
m
200
2000
m
k
200k
20k 200
Ω
2k A
Ω
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
6
5
Figure 11-17 Motor Test – Stator
Test Procedures
FORWARD/REVERSE
SWITCH
1
2
3
4