Club Car V-GLIDE Maintenance Service Supplement page 99

TRANSAXLE (TYPE K)
6. To disassemble the intermediate gear assembly, press off together the bearing (18) and the gear (23)
(Figure 16b-4, Page 16b-3). See also Figure 16b-14, Page 16b-9.
7. Remove key (22) (Figure 16b-4, Page 16b-3). See also Figure 16b-15, Page 16b-9.
PRESS RAM
ARBOR
Figure 16b-14 Intermediate Gear Assembly
8. Press the bearing (20) off the intermediate gear assembly (Figure 16b-4, Page 16b-3).
9. Disassemble the differential gear case:
9.1. Bend the bolt lock plates (29) down onto the ring gear (30) (Figure 16b-4, Page 16b-3). See also
Figure 16b-16, Page 16b-9.
9.2. Remove eight hex bolts (28) that secure the ring gear to the differential case (Figure 16b-4,
Page 16b-3).
9.3. Remove the ring gear. Retain dowel pin (41) from between the ring gear and differential case for
reassembly.
9.4. Separate the differential gear case housing. If necessary, reinstall two of the hex bolts (removed
previously in step 9.2) into the differential gear unit and, while holding the unit slightly above the
work area, lightly tap the bolt heads (Figure 16b-17, Page 16b-9). Remove the two bolts.
DOWEL PIN
Figure 16b-16 Lock Plate
LOCK PLATE
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Transaxle Disassembly, Inspection, and Assembly
Remove key.
Figure 16b-15 Remove Key
Figure 16b-17 Separate Housing
16B
Page 16b-9