Club Car V-GLIDE Maintenance Service Supplement page 22

11
ELECTRICAL SYSTEM AND TESTING
TEST PROCEDURE 5 – SOLENOID ACTIVATING COIL
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Place the red probe (+) of the multimeter (set to 200 Ω) on one of the small activating coil posts of the
solenoid and place the black (–) probe on the other small post. There should be a reading of 55-60 Ω
(ohms) (Figure 11-7, Page 11-10).
3. If the reading is incorrect, replace the solenoid.
4. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
-
+
WAVETEK 5XL
V V
OFF
1000 500
200 200
20
200
2 2m
200 20
m m
200
2000
k m
200k
20k 200
Ω
2k A
Ω
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Figure 11-7
TEST PROCEDURE 6 – REVERSE BUZZER
See General Warning, Section 10, Page 10-1.
1. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 10, Page 10-1.
2. Remove the center dash panel. See step 2 of Key Switch Removal, Section 12, Page 12-1.
3. Disconnect the 18-gauge white wire at the reverse buzzer. Place the red (+) probe of a multimeter (set
to 200 Ω) on the large post of the solenoid (with the 6-gauge and the 18-gauge white wires attached),
and place the black (–) probe on the terminal end of the 18-gauge white wire at the reverse buzzer. The
reading should indicate continuity. If it is not, replace the 18-gauge white wire (Figure 11-8, Page 11-11).
4. Disconnect the 18-gauge orange wire at the reverse buzzer. Place the black (–) probe of a multimeter (set
to Ω) on the receptacle fuse assembly at the 10-gauge red wire and 18-gauge orange wire connection,
and place the red (+) probe on the terminal end of the 18-gauge orange wire at the reverse buzzer. The
multimeter should indicate continuity. If not, replace the 18-gauge orange wire (Figure 11-9,
Page 11-11).
Page 11-10 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
Solenoid Activating Coil Test
Test Procedures